Dodge Intrepid Service Manual page 665

21 - 118 TRANSAXLE
INPUT CLUTCH ASSEMBLY (Continued)
(12) Install the last UD clutch disc (Fig. 302).
Fig. 302 Install Last UD Clutch Disc
1 - ONE UNDERDRIVE CLUTCH DISC
(13) Install the OD/UD clutch reaction plate and
snap ring (Fig. 303) (Fig. 304). The OD/UD clutches
reaction plate has a step on both sides. Install the
OD/UD clutches reaction plate tapered step side up.
Fig. 303 OD/UD Reaction Plate
1 - OD/UD CLUTCH REACTION PLATE (STEP SIDE DOWN)
NOTE: Snap ring ends must be located within one
finger of the input clutch hub. Be sure that snap
ring is fully seated, by pushing with screwdriver,
into snap ring groove all the way around.
(14) Seat tapered snap ring to ensure proper
installation (Fig. 305).
(15) Install input clutch assembly to the Input
Clutch Pressure Fixture–Tool 8391 (Fig. 306).
(16) Set up dial indicator on the UD clutch pack as
shown in (Fig. 307).
Fig. 304 Tapered Snap Ring
1 - OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE
TAPERED SNAP RING
2 - SCREWDRIVER (DO NOT SCRATCH REACTION PLATE)
Fig. 305 Seating Tapered Snap
1 - OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE
TAPERED SNAP RING
2 - SCREWDRIVER
(17) Using moderate pressure, press down and
hold (near indicator) the UD clutch pack with screw-
driver or suitable tool and zero dial indicator (Fig.
308). When releasing pressure on clutch pack, indica-
tor reading should advance 0.005–0.010.
CAUTION: Do not apply more than 30 psi (206 kPa)
to the underdrive clutch pack.
(18) Apply 30 psi (206 kPa) to the underdrive hose
on Tool 8391 and measure UD clutch clearance. Mea-
sure and record UD clutch pack measurement in four
(4) places, 90° apart.
LH