Glass Panel - Dodge Intrepid Service Manual

LH
DRIVE MOTOR
REMOVAL
NOTE:
The sunroof system is timed from the factory so
that the motor shuts off automatically when the
sunroof window reaches a certain position. Extreme
care must be taken when removing the motor, tim-
ing may be thrown off causing possible damage to
the sunroof system. Anytime the motor is removed
from the sunroof assembly the sunroof glass panel
must be in the FULLY CLOSED POSITION or the
unit will be out of time. The drive motor cannot be
reset to the park position after being removed.
Refer to sunroof timing.
(1) Move glass panel to the fully closed position.
(2) Disconnect the control switch wire connector.
(3) Remove headliner as necessary to gain access
to sunroof drive motor (Refer to 23 - BODY/INTERI-
OR/HEADLINER - REMOVAL).
(4) Disconnect the drive motor wire harness con-
nectors (Fig. 3).
Fig. 3 SUNROOF DRIVE MOTOR AND EXPRESS
MODULE
1 - EXPRESS MODULE
2 - SCREW
(5) Remove drive motor fasteners and remove
motor from the sunroof housing.
INSTALLATION
(1) Ensure that the glass panel is in the fully
closed position before mounting the motor. If motor
fails with the window in the open position the sun-
roof glass panel timing will have to be timed. The
new motor comes in the fully closed position and
with a gage for setting cable timing. Refer to Sunroof
Glass Panel Timing.
(2) Place drive motor into position on the sunroof
housing and install fasteners. (Fig. 3)
(3) Set headliner into position.
(4) Connect express module, drive motor, and con-
trol switch wire connectors.
(5) Test sunroof operation, adjust as necessary.
(6) Finish installing the headliner (Refer to 23 -
BODY/INTERIOR/HEADLINER - INSTALLATION).
(7) Connect the control switch wire connector.

GLASS PANEL

REMOVAL
(1) Slide sunshade rearward to the open position.
(2) Move the glass panel to the fully closed posi-
tion.
(3) Remove the four attaching screws (Fig. 4).
(4) Lift off glass panel and remove from vehicle.
Fig. 4 SUNROOF GLASS PANEL REMOVAL
1 - ATTACHING SCREW
INSTALLATION
(1) Position glass panel, centered to opening.
(2) Start the four attaching screws.
(3) Tighten screws.
(4) Verify sunroof operation and alignment. Check
fit and adjust as necessary, refer to Sunroof Glass
Panel Adjustment for proper procedures.
ADJUSTMENTS
ADJUSTMENT
(1) Move the sunshade rearward to the open posi-
tion.
(2) Move the sunroof glass panel to the fully closed
position.
(3) Loosen the forward screws on each side enough
to make the front adjustment.
SUNROOF 23 - 105