Installation; Intake Manifold - Lower Removal - Dodge Intrepid Service Manual

LH
INTAKE MANIFOLD - UPPER (Continued)
Fig. 125 UPPER INTAKE MANIFOLD
1 - INTAKE MANIFOLD-UPPER
2 - BOLT

INSTALLATION

(1) Clean and inspect gasket sealing surfaces.
NOTE: Intake gaskets can be reused, provided they
are free of cuts or tears.
(2) Inspect gasket for cuts or tears. Replace gas-
kets as necessary.
(3) Install intake manifold (Fig. 125) and hand
start all attaching bolts.
(4) Tighten bolts gradually in sequence shown in
(Fig. 126)until a torque of 12 N·m (105 in. lbs.) is
obtained.
(5) Install right side (Fig. 122) and left side (Fig.
123) intake manifold supports.
(6) Install manifold support brackets at front cor-
ners and at MTV (Fig. 124).
(7) Tighten fastener attaching throttle body to sup-
port bracket.
(8) Connect vacuum lines to the following:
• Speed Control Reservoir
• Positive Crankcase Ventilation (PCV) Valve
• Proportional Purge Solenoid
• Power Brake Booster
Fig. 126 UPPER INTAKE MANIFOLD TIGHTENING
(9) Connect electrical connectors to the following:
• Short Runner Valve (SRV)(If Equipped)
• Manifold Tuning Valve (MTV)(If Equipped)
• Throttle Position Sensor (TPS)
• Idle Air Control (IAC)
• Manifold Absolute Pressure (MAP)
(10) Install throttle and speed control cables to
bracket and throttle arm (Refer to 14 - FUEL SYS-
TEM/FUEL INJECTION/THROTTLE
CABLE - INSTALLATION).
(11) Install air cleaner housing and inlet hose (Fig.
121). Connect Inlet Air Temperature (IAT) Sensor
connector.
(12) Connect negative cable to remote jumper ter-
minal.
INTAKE MANIFOLD - LOWER
REMOVAL
(1) Perform fuel pressure release procedure. (Refer
to 14 - FUEL SYSTEM/FUEL DELIVERY - STAN-
DARD PROCEDURE)
(2) Drain the cooling system. (Refer to 7 - COOL-
ING - STANDARD PROCEDURE)
(3) Disconnect the radiator upper hose from the
coolant outlet at front of manifold.
(4) Remove the upper intake manifold. (Refer to 9
- ENGINE/MANIFOLDS/INTAKE
REMOVAL)
(5) Disconnect the electrical connectors to fuel
injectors and coolant temperature sensor.
ENGINE 3.5L 9 - 161
CONTROL
MANIFOLD -