Dodge Intrepid Service Manual page 669

Dodge intrepid
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21 - 122
TRANSAXLE
INPUT CLUTCH ASSEMBLY (Continued)
Fig. 318 Measure Reverse Clutch Pack Clearance
1 - DIAL INDICATOR
2 - REVERSE CLUTCH
Fig. 319 Press Down on Reverse Clutch and Zero
1 - DIAL INDICATOR
2 - REVERSE CLUTCH
(34) Apply 30 psi (206 kPa) air pressure to the
reverse clutch hose on Tool 8391. Measure and record
Indicator
reverse clutch pack measurement in four (4) places,
90° apart.
(35) Take average of four measurements and com-
pare with reverse clutch pack clearance specification.
The reverse clutch pack clearance is 0.89-1.37
mm (0.035-0.054 in.). Select the proper reverse
clutch snap ring to achieve specifications:
(36) To complete the assembly, reverse clutch and
overdrive clutch must be removed.
(37) Install the #2 needle bearing (Fig. 320).
Fig. 320 Install No. 2 Needle Bearing
1 - #2 NEEDLE BEARING (NOTE 3 SMALL TABS)
2 - TABS UP
(38) Install the underdrive shaft assembly (Fig.
321).
Fig. 321 Install Underdrive Shaft Assembly
1 - UNDERDRIVE SHAFT ASSEMBLY
2 - #2 NEEDLE BEARING
(39) Install the #3 thrust washer to the underdrive
shaft assembly. Be sure five tabs are seated properly
(Fig. 322).
LH

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