Dodge Intrepid Service Manual page 843

23 - 106 SUNROOF
GLASS PANEL (Continued)
(4) Adjust the front of the sunroof glass panel 1
mm (1/32 inch) below the top surface of the roof
panel.
(5) Tighten the front two screws.
(6) Loosen the rear screws on each side enough to
make the rear adjustment.
(7) Adjust the rear of the sunroof glass panel 1 mm
(1/32 inch) above the top surface of the roof panel.
(8) Tighten the rear two screws.
(9) Check for proper fit. If not OK, repeat glass
panel adjustment.
ADJUSTMENT - SUNROOF GLASS PANEL
TIMING
Sunroof Drive Cable Timing
NOTE: A gage comes with the new motor.
(1) If the glass panel was not in the fully closed
position, when the sunroof drive motor was removed,
the sunroof glass panel needs to be timed, before the
new motor is installed.
(2) Remove sunroof glass panel.
(3) Set gage into the track near the rear of the
opening between the move driver slide and the
bracket (Fig. 5).
(4) Move the driver slide forward or aft to get
proper setting.
(5) Repeat the operation on the other side.
(6) Install sunroof drive motor.
Fig. 5 SUNROOF DRIVE CABLE TIMING
1 - MOVE DRIVER SLIDE FORWARD/AFT
2 - GAGE
HOUSING DRAIN HOSE
REMOVAL
FRONT HOSES
(1) Move glass panel to the fully closed position.
(2) Disconnect the control switch and wire connec-
tor.
(3) Remove headliner as necessary (Refer to 23 -
BODY/INTERIOR/HEADLINER - REMOVAL).
(4) Remove side kick cowl panel.
(5) Disconnect drain hose clips from body holes
(Fig. 6)and/or (Fig. 7).
(6) Drain any liquid from hose connection, if nec-
essary.
(7) Remove old hoses between trim and metal and
replace with new.
(8) Work the hose back and forth to loosen.
(9) Attach the end of the old hose to the end of the
new hose.
(10) Pull the old hose down and through instru-
ment panel dragging new hose with it, until end of
new hose is near grommet on side cowl.
(11) Remove drain grommet from sheet metal.
(12) Remove old hose from new hose.
Fig. 6 FRONT
1 - A-PILLAR
2 - DRAIN HOSE
3 - GROMMET
LH