Disassembly - Pump (Pulley); Assembly - Pump (Pulley) - Dodge Intrepid Service Manual

19 - 58 PUMP
PUMP (Continued)
(14) Transfer the required parts from the removed
power steering pump to the replacement power steer-
ing pump. See Disassembly and Assembly in this sec-
tion.

DISASSEMBLY - PUMP (PULLEY)

CAUTION: When mounting the power steering
pump in the vise do not clamp the pump in the vise
by the body of the power steering pump.
(1) Mount the power steering pump in a vise using
the mounting bosses for the power steering pump
(Fig. 13).
NOTE: Do not press or hammer on the shaft of the
power steering pump in an attempt to remove the
pulley. This will damage the internal components of
the power steering pump.
(2) Remove the power steering pump pulley from
the power steering pump shaft using Puller, Special
Tool C-4333 (Fig. 13).
Fig. 13 Power Steering Pump Pulley Removal
1 - SPECIAL TOOL C-4333
2 - POWER STEERING PUMP PULLEY
3 - POWER STEERING PUMP

ASSEMBLY - PUMP (PULLEY)

NOTE: Do not press or hammer on the shaft of the
power steering pump in an attempt to install the
pulley. This will damage the internal components of
the power steering pump.
(1) Place the power steering pump pulley on the
end of the power steering pump shaft. Make sure the
pulley is installed squarely on the end of the shaft.
CAUTION: When installing the pulley on the power
steering pump, Spacer, Special Tool 6936, MUST be
used. The spacer provides for the correct pulley
location on the power steering pump to provide
correct accessory drive belt alignment. The align-
ment is critical in controlling accessory drive belt
noise. It also prevents the pulley from contacting
the power steering pump when it is installed, caus-
ing power steering pump or pulley damage.
(2) Install Spacer, Special Tool 6936, into the hub
of the power steering pump pulley (Fig. 14).
Fig. 14 Spacer Installed In Power Steering Pump
1 - SPECIAL TOOL 6936
2 - POWER STEERING PUMP
3 - POWER STEERING PUMP PULLER
(3) Insert the Pulley Installer, Special Tool C-4063,
(without adapters) through hole in spacer. Thread
the Installer into the end of the power steering pump
shaft (Fig. 15). Tighten the installer into pump shaft.
(4) Holding the Pulley Installer with one wrench
so it will not rotate, turn hex nut down threaded rod
of installer pushing the pulley onto the shaft of the
power steering pump (Fig. 15). Ensure that the tool
and the pulley remain aligned with the pump shaft
so pulley does not become cocked on shaft.
(5) Continue to push pulley onto shaft of power
steering pump until Pulley Installer will no longer
turn. This will ensure the spacer provided is fully
seated against the front of the power steering pump
shaft.
(6) Remove the Pulley Installer from the shaft of
the power steering pump. Remove the Spacer from
the hub of the power steering pump pulley.
(7) Verify the pulley turns properly on the pump
shaft.
Pulley
LH