Dodge Intrepid Service Manual page 639

21 - 92 TRANSAXLE
FINAL DRIVE (Continued)
(38) Install rear transfer shaft seal. The seal must
be installed so that the spring side of the seal faces
the installation tool (Fig. 219). Use the same special
tool (6567A) to install the seal. The installation tool
will set the seal depth. Use a press to install this
seal. Do not use a hammer.
Fig. 219 Correct Seal Orientation
1 - REAR TRANSFER SHAFT SEAL
2 - SPRING SIDE OUTWARD
(39) Install rear transfer shaft cup into case (Fig.
220).
Fig. 220 Rear Transfer Bearing Cup
1 - REAR TRANSFER BEARING CUP
2 - TRANSFER SHAFT
CAUTION: Properly seated cups are essential in
correctly setting bearing preload.
(40) Use special tool 6560 to press cup into case
(Fig. 221).
Fig. 221 Rear Transfer Shaft Cup Installation
1 - ARBOR PRESS
2 - SPECIAL TOOL 6560
(41) Install Transfer shaft preload shim (Fig. 222).
Use the original shim that was taken out of trans-
axle if possible. If original shim is not available, use
the thickest shim as a starting point. Refer to Trans-
fer Shaft Rear Shim Chart for available sizes.
Fig. 222 Transfer Preload Shim Installation
1 - TRANSFER SHAFT PRELOAD SHIM
2 - TRANSFER SHAFT
LH