Installation - Pump (2.7L Engine); Installation - Pump (3.5L Engine); Specifications; Power Steering Pump Flow - Dodge Intrepid Service Manual

LH
PUMP (Continued)
Fig. 15 Installing Power Steering Pump Pulley
1 - SPECIAL TOOL 6936
2 - POWER STEERING PUMP
3 - PULLEY
4 - SPECIAL TOOL C-4063
INSTALLATION

INSTALLATION - PUMP (2.7L ENGINE)

(1) Install the power steering pump back in the
mounting bracket using the reverse sequence of its
removal.
NOTE: The long mounting bolt for the power steer-
ing pump is installed in the location where the
sleeve is in the tensioner bracket.
(2) Loosely install the 3 bolts mounting the power
steering pump to the mounting bracket.
NOTE: When tightening the power steering pump
mounting bolt going through the sleeve (Fig. 7) be
sure the sleeve is fully seated against the power
steering pump.
(3) Tighten the power steering pump mounting
bolts to a torque of 28 N·m (250 in. lbs.).
(4) Install the drive belt on the power steering
pump pulley. Refer to Cooling for required installa-
tion and tensioning procedure.
(5) Securely tighten the lock-nut on the pulley of
the drive belt tensioner (Fig. 6).
(6) Install the power steering pressure hose in the
pressure fitting of the power steering pump (Fig. 5).
Tighten the power steering fluid pressure hose tube
nut to a torque of 47 N·m (35 ft. lbs.).
(7) Install the power steering fluid return hose on
the power steering fluid reservoir. When installing
the hose clamp on the power steering fluid
return hose be sure the clamp is installed past
the upset bead on the nipple of the power steer-
ing fluid reservoir.
(8) Connect the battery ground cable onto the
ground stud located on the strut tower.
(9) Perform Power Steering Pump Initial Opera-
tion procedure to properly refill and bleed power
steering system.(Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE)

INSTALLATION - PUMP (3.5L ENGINE)

(1) Install the power steering pump back in the
mounting bracket using the reverse sequence of its
removal (Fig. 12).
(2) Loosely install all 3 bolts mounting the power
steering pump to the mounting bracket.
(3) Tighten the power steering pump mounting
bolts to a torque of 28 N·m (250 in. lbs.).
(4) Install the drive belt on the power steering
pump pulley. Refer to Cooling for required installa-
tion and tensioning procedure.
(5) Securely tighten the lock-nut on the pulley of
the drive belt tensioner (Fig. 11).
(6) Install the power steering pressure hose on the
pressure fitting of the power steering pump (Fig. 10).
Tighten the power steering fluid pressure hose tube
nut to a torque of 47 N·m (35 ft. lbs.).
(7) Install the power steering fluid supply hose
onto the supply fitting on power steering pump (Fig.
9). When installing the hose clamp on the power
steering fluid return hose be sure the clamp is
installed past the upset bead on the nipple of
the power steering fluid reservoir.
(8) Lower vehicle.
(9) Connect the battery ground cable onto the
ground stud located on the strut tower.
(10) Perform Power Steering Pump Initial Opera-
tion procedure to properly refill and bleed power
steering system. (Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE)

SPECIFICATIONS

POWER STEERING PUMP FLOW

SPECIFICATIONS
DESCRIPTION
Flow At 1500 RPM And
Minimum Pressure
Control Valve Relief
Pressure
PUMP 19 - 59
SPECIFICATION
8.0 – 9.5 Liters/Min.
2.1 – 2.5 GPM
8618 – 9308 kPa
1250 – 1350 psi