Dodge Intrepid Service Manual page 637

21 - 90 TRANSAXLE
FINAL DRIVE (Continued)
1 - FT. LBS. TORQUE WRENCH
2 - SPECIAL TOOL 6548
(33) Install transfer shaft into transaxle case (Fig.
214).
Fig. 214 Transfer Shaft Installation
1 - TRANSFER SHAFT
Fig. 213 Determining Turning Torque
3 - IN. LBS. TORQUE WRENCH
4 - SPECIAL TOOL 6503
CAUTION: Bottom of support fixture must be flush
with face of bell housing. If the support fixture is
not flush, the seals and rear transfer shaft bearing
cup will be pressed in cocked.
tool 6595) (Fig. 215).
tool 6592) (Fig. 216). Apply thin film of gear oil to
protector.
install front transfer shaft seal. The serrated edges
must face toward the rear of the transaxle (Fig. 217).
Use a press to install seal. The installation tool will
set the seal depth. Do not use a hammer to install
seal. The seal may be damaged if installed with a
hammer.
(34) Install transfer shaft support fixture (special
(35) Install transfer shaft seal protector (special
(36) Apply a small amount of lube to seal lips and
(37) Install seal with special tool 6567A (Fig. 218).
LH