Dodge Intrepid Service Manual page 336

LH
ENGINE 3.5L (Continued)
(4) Remove engine lifting device.
(5) Raise vehicle.
(6) Tighten engine mount fastener to 61 N·m (45
ft. lbs.).
(7) Align flex plate to torque converter and install
mounting bolts. Tighten bolts to 75 N·m (55 ft. lbs.).
(8) Install crankshaft position sensor. (Refer to 14 -
FUEL SYSTEM/FUEL INJECTION/CRANKSHAFT
POSITION SENSOR - INSTALLATION)
(9) Install starter. (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - INSTALLATION)
(10) Install new V-Band clamp at left side exhaust
manifold to catalytic converter. Tighten V-Band
clamp to 11 N·m (100 in. lbs.).
(11) Install left side catalytic converter down pipe
support fastener at transaxle. Tighten fastener to 47
N·m (35 ft. lbs.).
(12) Tighten the left converter down pipe band
clamp.
(13) Install the transmission
bracket to engine.
(14) Install structural collar/cover. (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCTURAL COVER -
INSTALLATION)
(15) Lower vehicle.
(16) Connect all electrical connections.
(17) Install four upper transmission to block bolts
tighten to 102 N·m (75 ft. lbs.).
(18) Install water pipe and retaining fasteners to
the transaxle/cylinder block double-ended bolts.
(19) Install rear throttle body support bracket.
(20) Connect heater hoses.
(21) Install upper intake manifold. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE
INSTALLATION)
(22) Connect ground straps at both cylinder heads.
(23) Connect all vacuum hoses.
(24) Connect coolant hoses at coolant recovery/
pressure container.
(25) Connect throttle and speed control cables to
bracket and throttle arm. (Refer to 14 - FUEL SYS-
TEM/FUEL INJECTION/THROTTLE
CABLE - INSTALLATION)
(26) Connect fuel line. (Refer to 14 - FUEL SYS-
TEM/FUEL DELIVERY/FUEL LINES - STANDARD
PROCEDURE)
manifold. Tighten V-Band clamp to 11 N·m (100 in.
lbs.).
verter down pipe support bracket fastener at trans-
axle mount.
tighten fasteners to 28 N·m (250 in. lbs.).
teners to 28 N·m (250 in. lbs.).
CHARGING/GENERATOR - INSTALLATION)
GINE/RADIATOR - INSTALLATION)
lines to radiator.
oil cooler lines
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION) .
ENGINE/RADIATOR FAN - INSTALLATION)
STANDARD PROCEDURE)
install upper radiator crossmember. (Refer to 23 -
BODY/EXTERIOR/GRILLE OPENING REINFORCE-
MENT - INSTALLATION)
MANIFOLD -
EXTERIOR/FRONT STRUT TOWER TO TOWER
BRACE - INSTALLATION)
EXTERIOR/COWL
INSTALLATION)
TRICAL/WIPERS/WASHERS/WIPER
CONTROL INSTALLATION)
HOOD - INSTALLATION)
(27) Install new V-Band clamp at right exhaust
(28) Install and tighten right side catalytic con-
(29) Install air conditioning
(30) Install power steering pump and tighten fas-
(31) Install generator. (Refer to 8 - ELECTRICAL/
(32) Install radiator. (Refer to 7 - COOLING/EN-
(33) Attach air conditioning condenser to radiator.
(34) Install power steering line bracket to radiator.
(35) Connect engine oil and transmission cooler
(36) Install lower radiator hose.
(37) Install upper radiator hose.
(38) Install accessory drive belts. (Refer to 7 -
(39) Install radiator fan. (Refer to 7 - COOLING/
(40) Fill cooling system. (Refer to 7 - COOLING -
(41) Fill engine with proper amount of oil.
(42) Connect hood release cable to hood latch and
(43) Install air cleaner and air inlet hose.
(44) Install strut tower brace. (Refer to 23 - BODY/
(45) Install both cowl covers. (Refer to 23 - BODY/
GRILLE
(46) Install both wiper arms. (Refer to 8 - ELEC-
(47) Install hood. (Refer to 23 - BODY/HOOD/
(48) Connect negative cable.
ENGINE 3.5L 9 - 101
compressor and
AND SCREEN
ARMS
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