Synchronizer Ring; Double Cone - Ford TRADER Workshop Manual

J1
9TGOJ1,067
9TGOJ 1-()68
-II
HIGH GEAR SIDE OUTPUT SHAFT SIDE
9TGOJ1-069
J1-30
TRANSMISSION
4, Measure the clearance between the hub sleeve and release
fork.
Clearance: 0.8mm (0.031 in) max.
Synchronizer ring
1. Inspect individual synchronizer ring teeth for damage, wear,
and cracks.
2, Inspect taper surface for wear and cracks,
Note
• Set the synchronizer ring squarely in the gear; then
measure around the circumference.
3. Measure the clearance between the synchronizer ring and
flank surface of gear.
Clearance: 1.0mm (0.039 in) min.
Double cone
Note
• If a problem exists, replace the assembly.
1. Inspect individual teeth for damage, wear, and cracks,
2. Inspect taper surface for wear and cracks.
Note
• Measure around the circumference.
3. Measure the height between inner cone and outer cone as
shown in the figure.
High gear side: 4.7mm (0.185 in) min.
Output shaft side: 3.6mm (0.142 in) min.
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