Danfoss VLT MCD 600 Soft Starter Manuals

Manuals and User Guides for Danfoss VLT MCD 600 Soft Starter. We have 5 Danfoss VLT MCD 600 Soft Starter manuals available for free PDF download: Operating Manual, Installation Manual

Danfoss VLT MCD 600 Operating Manual (146 pages)

Brand: Danfoss | Category: Controller | Size: 3 MB

Table of Contents
3
1 Introduction

8
2 Safety

9
- Safety Symbols
  9
- Qualified Personnel
  9
- Safety Precautions
  9
3 System Design

12
- Feature List
  12
- Type Code
  13
- Selection of Soft Starter Size
  14
- Current Ratings (IEC Ratings)
  14
- Dimensions and Weight
  16
- Physical Installation/Cooling Clearances
  17
- Accessories
  17
  - Expansion Cards
    17
    
    Smart Card
    17
    
    Communication Expansion Cards
    18
  - Remote LCP
    18
  - Finger Guard Kit
    18
  - Soft Starter Management Software
    18
- Main Contactor
  18
- Circuit Breaker
  19
- Power Factor Correction
  19
- Short-Circuit Protection Devices
  20
  - Type 1 Coordination
    20
  - Type 2 Coordination
    20
- IEC Coordination with Short-Circuit Protection Devices
  20
- UL Coordination with Short-Circuit Protection Devices
  21
  - Standard Fault Short-Circuit Current Ratings
    21
  - High Fault Short-Circuit Current Ratings
    22
- Fuse Selection for Type 2 Coordination
  23
4 Specifications

25
- Supply
  25
- Short-Circuit Capability
  25
- Electromagnetic Capability (Compliant with EU Directive 2014/35/EU)
  25
- Inputs
  25
- Outputs
  25
- Environmental
  26
- Heat Dissipation
  26
- Motor Overload Protection
  26
- Certification
  26
- Operational Life (Internal Bypass Contacts)
  26
5 Installation

27
- Safety Instructions
  27
- Command Source
  27
- Setting up the Soft Starter
  28
- Inputs
  28
  - Input Terminals
    29
  - Motor Thermistor
    29
  - Start/Stop
    29
  - Reset/Starter Disable
    30
  - Programmable Inputs
    30
  - USB Port
    30
- Outputs
  31
  - Output Terminals
    31
  - Analog Output
    31
  - Main Contactor Output
    31
  - Programmable Outputs
    32
- Control Voltage
  32
  - Control Voltage Terminals
    32
  - UL Compliant Installation
    32
- Power Terminations
  33
  - Wiring Connectors
    34
  - Motor Connection
    34
    
    In-Line Installation
    35
    
    Inside Delta Installation
    35
- Typical Installation
  36
- Quick Set-Up
  37
6 Set-Up Tools

39
- Introduction
  39
- Setting Date and Time
  39
- Command Source
  39
- Commissioning
  39
- Run Simulation
  39
- Load/Save Settings
  40
- USB Save & Load
  41
  - Save and Load Procedure
    42
  - File Locations and Formats
    42
- Auto-Start/Stop
  43
- Network Address
  43
  - Setting a Network Address
    44
- Digital I/O State
  44
- Analog I/O State
  45
- Serial Number & Rating
  45
- Software Versions
  46
- Thermistor Reset
  46
- Reset Thermal Model
  46
7 Logs

47
- Introduction
  47
- Event Log
  47
- Counters
  47
  - Viewing the Counters
    47
8 LCP and Feedback

48
- Local LCP and Feedback
  48
- Remote LCP
  48
- Adjusting the Display Contrast
  50
- Soft Starter Status Leds
  50
- Displays
  51
  - Soft Starter Information
    51
  - Configurable Feedback Screens
    51
  - Operating Feedback Screens
    52
  - Performance Graph
    52
9 Operation

54
- Start, Stop, and Reset Commands
  54
- Command Override
  54
- Auto-Start/Stop
  54
  - Clock Mode
    54
  - Timer Mode
    54
- Powerthrough
  55
- Emergency Mode
  55
- Auxiliary Trip
  56
- Typical Control Methods
  56
- Soft Start Methods
  57
- Stop Methods
  61
  - Coast to Stop
    61
  - Timed Voltage Ramp
    61
  - Adaptive Control for Stopping
    61
  - DC Brake
    62
  - DC Brake with External Zero-Speed Sensor
    64
  - Soft Brake
    64
- Pump Clean
  65
- Reverse Direction Operation
  66
- Jog Operation
  67
- Inside Delta Operation
  68
- Secondary Motor Set
  69
10 Programmable Parameters

70
11 Application Examples

121
- Smart Card - Pump Control and Protection
  121
- Smart Card - Level-Controlled Pump Activation
  122
12 Troubleshooting

124
- Protection Responses
  124
- Trip Messages
  124
- General Faults
  138
13 Appendix

141
- Symbols and Abbreviations
  141
- Conventions
  141

Danfoss VLT MCD 600 Operating Manual (140 pages)

Soft Starter

Brand: Danfoss | Category: Controller | Size: 10 MB

Table of Contents
7
Introduction
12
Product Description
12
Document Version
12
Additional Resources
12
Approvals and Certifications
12
Safety
13
Safety Symbols
13
Qualified Personnel
13
Safety Precautions
13
System Design
16
Feature List
16
Type Code
17
Selection of Soft Starter Size
17
Current Ratings (IEC Ratings)
18
Current Ratings (NEMA Ratings)
21
Dimensions and Weight
23
Physical Installation/Cooling Clearances
24
Accessories
25
Expansion Cards
25
Smart Card
25
Communication Expansion Cards
25
Ground Fault Protection
25
Remote LCP
25
Finger Guard Kit
26
Soft Starter Management Software
26
Main Contactor
26
Circuit Breaker
26
External Bypass Contactor
26
Power Factor Correction
26
Short-Circuit Protection Devices
27
Type 1 Coordination
27
Type 2 Coordination
27
IEC Coordination with Short-Circuit Protection Devices
28
UL Coordination with Short-Circuit Protection Devices
29
Standard Fault Short Circuit
29
Models MCD6-0020B~MCD6-0579B
29
Models MCD6-0654B~MCD6-1250B & MCD6-0590C~MCD6-1134C
30
High Fault Short-Circuit Current Ratings
30
Specifications
33
Supply
33
Short-Circuit Capability
33
Electromagnetic Capability (Compliant with EU Directive 2014/35/EU)
33
Inputs
33
Outputs
33
Environmental
33
Heat Dissipation
34
Motor Overload Protection
34
Certification
34
Operational Life (Internal Bypass Contacts)
34
Installation
35
Safety Instructions
35
Command Source
35
Setting up the Soft Starter
35
Inputs
36
Input Terminals
36
Motor Thermistor
36
Start/Stop
37
Reset/Starter Disable
37
Programmable Inputs
37
USB Port
37
Outputs
38
Output Terminals
38
Analog Output
38
Main Contactor Output
38
Bypass Contactor Output
39
Programmable Outputs
40
Control Voltage
40
Control Voltage Terminals
40
Power Terminations
40
Wiring Connectors
42
Models MCD6-0144B~MCD6-0579B
42
Models MCD6-0654B~MCD6-1250B & MCD6-0590C~MCD6-1134C
43
External Bypass Contactor
43
Motor Connection
43
In-Line Installation, Internally Bypassed
44
In-Line Installation, Externally Bypassed
44
Inside Delta Installation, Internally Bypassed
45
Inside Delta Installation, Externally Bypassed
45
Ground Terminations
46
Typical Installations
46
Internally Bypassed Installation
46
Externally Bypassed Installation
48
Quick Set-Up
50
Set-Up Tools
52
Introduction
52
Setting Date and Time
52
Commissioning
52
Run Simulation
52
Load/Save Settings
53
USB Save & Load
54
Save and Load Procedure
54
File Locations and Formats
54
Auto-Start/Stop
55
Network Address
55
Setting a Network Address
55
Digital I/O State
56
Analog I/O State
57
Serial Number & Rating
57
Software Versions
57
Thermistor Reset
57
Reset Thermal Model
58
Logs
59
Introduction
59
Event Log
59
Counters
59
Viewing the Counters
59
QR Code
59
LCP and Feedback
60
Local LCP and Feedback
60
Remote LCP
60
Adjusting the Display Contrast
61
Soft Starter Status Leds
62
Displays
62
Soft Starter Information
62
Configurable Feedback Screens
62
Operating Feedback Screens
62
Performance Graph
63
Operation
64
Start, Stop, and Reset Commands
64
Command Override
64
Auto-Start/Stop
64
Clock Mode
64
Timer Mode
64
Powerthrough
64
Emergency Mode
65
Auxiliary Trip
65
Typical Control Methods
65
Soft Start Methods
67
Constant Current
67
Constant Current with Current Ramp
67
Constant Current with Kickstart
68
Timed Voltage Ramp
68
Adaptive Control for Starting
69
Fine-Tuning Adaptive Control
70
Stop Methods
70
Coast to Stop
70
Timed Voltage Ramp
70
Adaptive Control for Stopping
71
DC Brake
72
Soft Brake
73
Pump Clean
74
Reverse Direction Operation
74
Jog Operation
75
Inside Delta Operation
76
Secondary Motor Set
76
Programmable Parameters
78
Main Menu
78
Changing Parameter Values
78
Adjustment Lock
78
Parameter List
78
Parameter Group 1-** Motor Details
86
Parameter Group 2-** Motor Start/Stop
87
Parameter Group 3-** Motor Start/Stop-2
90
Parameter Group 4-** Auto-Start/Stop
93
Parameter Group 5-** Protection Levels
96
Parameter Group 6-** Protection Action
98
Parameter Group 7-** Inputs
104
Parameter Group 8-** Relay Outputs
108
Parameter Group 9-** Analog Output
110
Parameter Group 10-** Display
110
Parameter Group 11-** Pump Clean
114
Parameter Group 12-** Communication Card
115
Parameter Group 20-** Advanced
118
Parameter Groups 30-** to
120
Parameter Group 40-** Ground Fault
120
Troubleshooting
122
Protection Responses
122
Trip Messages
122
General Faults
133
Appendix
136
Symbols and Abbreviations
136

Danfoss VLT MCD 600 Installation Manual (36 pages)

Pumping Smart Card

Brand: Danfoss | Category: Controller | Size: 1 MB

Table of Contents
3
1 Safety

5
- Disclaimer
  5
- Warnings
  5
2 Overview

6
- Features of the Pumping Smart Card
  6
  - Monitoring
    6
  - Protection
    6
  - Control
    6
3 Setting up the Smart Card

7
- Set-Up Procedure
  7
4 Installation

8
5 Operation

11
6 Configuration

12
7 Trip Messages

29
- Pressure Sensor
  31
8 Specifications

33
- Connections
  33
- Certification
  33

Danfoss VLT MCD 600 Installation Manual (28 pages)

PROFINET Card

Brand: Danfoss | Category: Controller | Size: 9 MB

Table of Contents
3
1 Safety

5
- Disclaimer
  5
- Warnings
  5
2 Introduction

6
- Product Design
  6
- Compatibility
  6
- Network Connection
  6
3 Installation

7
- Installing the Expansion Card
  7
- Network Connections
  7
  - Ethernet Ports
    7
  - Cables
    7
  - EMC Precautions
    7
- Network Establishment
  7
- Addressing
  7
4 Device Configuration

8
5 Operation

14
6 Packet Structures

15
- Important Information
  15
- Control Commands (Controller to Device)
  15
- Status Information (Device to Controller)
  15
  - Bytes 0-1: Control Status
    15
  - Bytes 2-3: Starter State
    16
  - Bytes 4-5: Trip Code
    16
  - Bytes 6-7: Motor Current
    16
  - Bytes 8-9: Motor Temperature
    16
  - Bytes 10-63: Extended Information
    17
- Parameter Management
  18
  - Output
    19
  - Input
    19
- Trip Codes
  19
- Examples
  21
7 Network Design

23
- Star Topology
  23
- Line Topology
  23
- Ring Topology
  24
- Combined Topologies
  24
8 Specifications

26
- Connections
  26
- Settings
  26
- Network
  26
- Power
  26
- Certification
  26

Danfoss VLT MCD 600 Installation Manual (8 pages)

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Brand: Danfoss | Category: Controller | Size: 1 MB

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Danfoss VLT MCD 600 Soft Starter Manuals

Danfoss VLT MCD 600 Operating Manual (146 pages)

Table of Contents

1 Introduction

2 Safety

3 System Design

4 Specifications

5 Installation

6 Set-Up Tools

7 Logs

8 LCP and Feedback

9 Operation

10 Programmable Parameters

11 Application Examples

12 Troubleshooting

13 Appendix

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