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1992 Protege
Mazda 1992 Protege Manuals
Manuals and User Guides for Mazda 1992 Protege. We have
2
Mazda 1992 Protege manuals available for free PDF download: Workshop Manual, Owner's Manual
Mazda 1992 Protege Workshop Manual (1164 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 85 MB
Table of Contents
Door Hatchback
2
Table of Contents
3
General Information
3
Important Information
4
Basic Assumptions
4
Safety Risk
4
Possible Loss of Warranty
4
Warning on Lubricants
4
And Greases
4
How to Use this Manual
5
Preparation
5
Repair Procedure
5
Symbols
6
Notes, Cautions, and Warnings
6
Fundamentalprocedures
7
A Word about Safety
7
Special Tools
7
Removal of Parts
7
Disassembly
7
Reassembly
8
Bolt and Nut Tightening
8
Adjustments
9
Jack and Safety Stand Positions
10
Vehicle Lift (P-Support Type)
10
Positions
10
Towing
11
Units
12
Abbreviations
12
Caution
13
Installation of Mobile
13
Two-Way Radio System
13
Electrical Troubleshooting Tools
14
Caution with Electrical Parts
15
Sensors, Switches, and Relays
16
Scheduled Maintenance Services
19
Pre-Delivery Inspection
20
Pre-Delivery Inspection Table
20
Schedule
21
Canada)
21
Schedule
24
Troubleshooting
33
Engine Tune-Up
35
Tune-Up Procedure
36
Drive Belt Tension Check
36
Engine Tune-Up Procedure
39
Maintenance
41
Timing Belt
42
Removal / Installation
42
On-Vehicle Maintenance
43
Head Gasket
46
Front Oil Seal
53
Rear Oil Seal
55
Engine Stand Mounting
65
Stand Mounting
66
Auxiliary Parts
70
Cylinder Head
73
Cylinder Head Bolts
75
Valve Seal
76
Cylinder Block (Internal Parts)
80
Inspection / Repair
86
Cylinder Block
90
Cylinder Bore
91
Piston and Piston Rings
92
Tensioner, Idler
95
Tensioner Spring
95
Torque Specifications
98
Piston Ring
99
Cylinder Head
109
Valve and Valve Spring
111
Camshaft Oil Seal
112
Camshaft Pulley
113
Timing Belt
116
Torque Specifications
116
Timing Belt Tensioner
116
Intake Manifold Assembly
121
Engine Stand Dismounting
122
Exhaust Pipe
129
Troubleshooting
135
Engine Tune-Up
137
Tune-Up Procedure
138
Drive Belt Tension Check
138
Maintenance
143
Timing Belt
144
On-Vehicle Maintenance
144
Spark Plug
147
Cylinder Head Gasket
148
Removal / Installation
154
Rear Oil Seal
160
Stand Mounting
170
Timing Belt
175
Disassembly Note
175
Cylinder Head
177
Valve Seal
179
Cylinder Block
180
Cylinder Block (Internal Parts)
183
Connecting Rod Cap
183
Disassembly
183
Connecting Rod
183
Connecting Rod Bearing Inspection
183
Inspection
183
Main Bearing Cap
183
Main Bearing Inspection
183
Thrust Bearing
183
Piston Pin
184
Main Bearing Cap
185
Valve Mechanism
187
Valve Seat
189
Oil Jet
193
Inspection
193
Piston and Piston Pin
195
Connecting Rod
195
Torque Specifications
211
Cylinder Head Cover
215
Installation
225
Torque Specifications
225
Automatic Transaxle
226
Lubrication System
235
Index
236
Outline
239
Specifications
239
Oil Pressure
240
Preparation
240
Inspection
241
Engine Oil
241
Replacement
241
Oil Filter
242
Replacement
242
Oil Cooler
242
Removal
242
Installation
242
Oil Pan
243
Removali Installation
243
Oil Pump
247
Inspection
247
Cooling System
249
Outline
252
Specifications
252
Troubleshooting Guide
252
Engine Coolant
253
Preparation
253
Radiator
256
Removal / Installation
257
Inspection
257
Radiator, Thermostat
257
Water Pump
259
Removal / Installation
259
Electric Cooling Fan System
261
System Circuit
261
System Inspection
262
Fan Motor
262
Removal / Installation
264
Water Thermoswitch
264
Inspection
264
Inspection
265
Radiator Thermoswitch
265
Removali Installation
265
Inspection
266
Fan Relay
266
Removali Inspection
266
Fuel and Emission Control System
267
Vacuum Hose Routing Diagram
272
Ec-At Control System
277
Component Descriptions
282
Troubleshooting
286
Operation
286
Troubleshooting Guide
288
Using this Section
291
Diagnostic Index
291
Troubleshooting Hints
292
Inspection
292
Surges While Cruising
325
System Select
325
Lack of Power
327
Poor Acceleration
331
Engine Tune-Up
344
Basic Inspection
344
Ignition Timing
345
Specification
345
Self-Diagnosis
348
Circuit Diagram
353
Diagnosis Connector
359
Air Thermosensor
360
Switch Monitor Function
371
Intake Air System
375
Air System
376
Throttle Body
378
Intake Manifold
379
Accelerator Pedal
380
Accelerator Cable
380
Idle Speed Control (Isc) System
382
Isc Valve
382
Air Valve
382
Charging System
384
Fuel System
386
Fuel Filter
390
Pressure Regulator
395
Exhaust System
402
Positive Crankcase Ventilation
404
Pcv Valve
404
Emission Control System
406
Check Valve
406
Charcoal Canister
407
Deceleration Control System
408
Fuel Cut Control
409
System Operation
409
Dechoke Control System
411
Engine Control Unit (ECU)
415
Removal / Installation
415
Inspection
415
Terminal Voltage
416
Clutch Switch (MTX)
419
Airflow Meter (with Intake Air Thermosensor)
420
Solenoid
428
Water Thermosensor
428
Inspection
434
Water Thermosensor
434
Throttle Sensor
435
Oxygen Sensor
437
Clutch Switch (Mtx)
438
Power Steering Pressure Switch
439
Engine Electrical System
441
Specifications
443
Charging System
446
Circuit Diagram
446
Specific Gravity of Electrolyte
448
Quick Charging
449
Ignition System
455
Switch (MTX)
457
Specification
457
High-Tension Lead
457
Inspection
458
Spark Test
460
Removal I Installation
461
Starting System
464
Wear Limit
469
Interlock Switch Inspection
471
Specifications
475
Troubleshooting
475
Clutch Fluid
476
Removal / Inspection / Installation
478
Clutch Pedal
478
Clutch Master Cylinder
480
Air Bleeding
480
Assembly Note
483
Clutch Release
484
Release Cylinder
484
Release Bearing
489
Clutch Cover
489
Clutch Disc
489
Pilot Bearing
490
Manual Transaxle
491
Index
492
Outline
493
Specifications
493
Power Flow
495
Troubleshooting Guide
496
Transaxle Oil
497
Transaxle
497
Inspection
497
Park the Vehicle on Level Ground
497
Replacement
497
Removal
500
Clutch Release Cylinder
501
Disassembly
504
Inspection
505
Assembly
507
Clutch Hub Sleeve
512
Shim Selection
527
Installation
538
Differential
542
Preparation
542
Disassemblyi Inspection / Assembly
543
Shift Mechanism
546
Overhaul
546
Manual Transaxle
549
Outline
551
Specifications
551
Reverse Idler Gear
552
Power Flow
553
Troubleshooting Guide
554
Transaxle Oil
555
Inspection
555
Replacement
555
Transaxle
555
Preparation
556
Removal
558
Disassembly
560
Bearing Inner Race (Primary Shaft End)
569
Inspection
570
Assembly
574
Assembly Note
579
Bearing Preload Adjustment
580
Bearing Preload
584
Installation
589
Differential
591
Preparation
591
Disassembly / Inspectioni Assembly J2-44
592
Shift Mechanism
594
Overhaul
594
Front and Rear Axles
597
Troubleshooting
599
Front Axle
600
Wheel Hub, Steering Knuckle
601
Drum Brake Type
607
Disc Brake Type
610
Drive Shaft
613
Removal / Installation
614
Disassembly Procedure
616
Assembly Procedure
617
Steering System
625
Manual Steering
628
Tie Rod End Boot
631
Removal / Installation
633
Steering Shaft Assembly
635
Steering Gear and Linkage
637
Tie Rod End
640
Speed Sensing
649
Power Steering
649
Steering Wheel and Column
650
Engine Speed Sensing Power Steering
653
Engine Speed
658
Power Steering Oil Pump
661
Braking System
667
Outline
669
Specifications
669
Brake System
671
Air Bleeding
672
Brake Hydraulic Line
672
Brake Fluid
674
Brake Pedal
674
Master Cylinder
676
Power Brake Unit
679
Dual Proportioning Valve
682
Fluid Pressure
682
Front Brake (Disc
684
Caliper
685
Disassembly / Inspection
687
Rear Brake (Disc
689
Caliper
690
Rear Brake (Drum
694
14. Wheel Cylinder
696
Parking Brake System
697
Troubleshooting Guide
697
Parking Brake Shoe
697
Parking Brake (Lever Type
697
Parking Brake Cable
698
Removal / Inspection / Installation
698
Parking Brake Lever
699
Wheels and Tires
701
Uneven Wear
705
Tire Rotation
706
Wheel Balance Adjustment
706
Outline
710
Specifications
710
Troubleshooting Guide
712
Wheel Alignment
713
Pre-Inspection
713
Front Wheel Alignment
713
Rear Wheel Alignment
715
Front Suspension (Strut)
716
Preparation
716
Frontshockabsorberandspring
717
Disassembly / Inspection
718
Front Lower Arm
722
Front Stabilizer
724
Stabilizer Bar
725
Rear Suspension (Strut)
726
Preparation
726
Rear Shock Absorber and Spring
727
Lateral Link and Trailing Link
732
Rear Stabilizer
733
Rear Crossmember
735
Removal / Installation
735
Front Fender Panel
743
Front Door
744
Rear Power Window Switch
753
Rear Side Window
754
Rear Hatch
756
Troubleshooting
760
Door Lock System
760
Power Door Lock
760
Power Door Lock System
761
Power Window System
763
Window System
765
Power Window
766
Inspection
767
Power Switch (ON/OFF)
767
Power Window Sub-Switch (Passenger Side)
768
Inspection
768
Power Window Sub-Switch (Rear)
768
Trunk Lid
769
Removal / Installation
769
Page S-L 11
773
Removal / Installation
773
Fuel Filler
774
Front Bumper
775
Removal / Installation
775
Rear Bumper
776
Rear Spoiler
777
Hatchback
778
Roof Molding
782
Side Protector
785
Protege
788
Cowl Grille
789
Outside Mirror
790
Inspection
791
Removal / Installation
792
Window Glass
798
Rear Window Glass
799
Page S-L
799
Troubleshooting
803
Wiper and Washer
803
Wiper Motor
806
Inspection
806
Washer Motor
807
Windshield Wiper and Washer Switch
807
Removal / Installation
808
Washer Nozzle
809
Rear Wiper and Washer
810
Troubleshooting Guide
810
Rear Wiper Motor
813
Rear Washer Motor
813
Sliding Sunroof
816
Motor Assembly
817
Limit Switch
818
Sliding Panel Assembly
820
Lower Panel
821
Floor Mat
835
Belt System
839
Troubleshooting
840
Speed Sensor
843
Seat Assembly
849
Underbody Dimensions
852
Straight-Line
855
Body Electrical
857
Electrical Symbols
866
Troubleshooting
867
Fuse and Joint Box
868
Structural View
868
Specifications
870
Circuit Breaker
870
Headlight Relay
874
Hazard Warning Switch
876
Ignition Switch
877
Cruise Control Main Switch
877
Combination Switch
879
Lighting System
886
Troubleshooting
886
RIGHT or LEFT
891
Rear Combination Light
899
Exterior Lighting System
903
Stoplight Switch
903
License Plate Light
903
Structural View
905
Troubleshooting
906
Cargo Compartment Lamp
910
Courtesy Lamp
910
System Diagram
911
Removal / Installation
912
Warning System
914
Seat Belt Warning Lamp
918
Instrument Cluster
919
Fuel Gauge Sender Unit
929
Rear Window Defroster
930
Troubleshooting
931
Rear Window Defroster Switch
933
Principle of Code Cycle
936
Cruise Control Unit
941
Removal / Installation
941
Clutch Switch, Brake Switch
943
Front View
946
Noise Suppression
953
Door Speaker
954
Rear Speaker
955
Antenna Feeder
955
Heater and Air Conditioner Systems
957
Blower Switch
958
Troubleshooting
961
Step 1 Check Fuses
968
Heater Unit
977
Blower Unit
979
Heater Control Unit
982
Air Conditioner
986
Safety Precaution
987
Sight Glass
993
Checking Refrigerant Charge
993
Cooling Unit
994
Magnetic Clutch
1007
Refrigerant Lines
1010
Condenser Fan
1013
Removal / Installation
1013
Technical Data
1024
Special Tools
1037
Clutch and Manual Transaxle
1040
Front and Rear
1043
Heater and Air Conditioner
1046
Contents
1054
Wiring Color Code
1056
Using Wiring Diagrams
1058
Ground Points
1059
System Circuit Diagram/Connector Diagram
1060
Fuel Injection
1061
Routing Diagram
1062
Symbols
1062
Logic Symbols
1066
Troubleshooting
1068
Handling Connectors
1068
Measuring
1070
Measuring Continuity/Resistance
1071
Finding Short Circuits
1072
Ground Point
1074
Control System
1084
Fan System
1098
Daytime Running Lights
1114
Audio System
1136
Cruise Control System
1146
Common Connector
1157
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Mazda 1992 Protege Owner's Manual (18 pages)
1990-94
Brand:
Mazda
| Category:
Automobile
| Size: 1 MB
Table of Contents
Front Bumper
1
Side Marker Lamp
2
Front Lamps
2
Front Fender
3
Cruise Control System
4
Underhood Dimensions
4
Front Suspension
5
Steering Pump
6
Engine Mounts
7
Air Cleaner
7
Center Console
8
Instrument Panel
8
Wiper System
8
Rear Seat
9
Seat Belts
9
Front Door
10
Rear Door
11
Overhead Console
12
Back Window
12
Quarter Panel
13
Quarter Glass
14
Luggage Lid
14
Rear Spoiler
14
Rear Suspension
15
Rear Body
16
Fuel Tank
16
Rear Lamps
16
License Lamp
17
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