Suzuki AN400 Service Manual page 7

CAUTION
!
• If parts replacement is necessary, replace
the parts with Suzuki Genuine Parts or
their equivalent.
• When removing parts that are to be reused,
keep them arranged in an orderly manner
so that they may be reinstalled in the
proper order and orientation.
• Be sure to use special tools when
instructed.
• Make sure that all parts used in
reassembly are clean. Lubricate them
when specified.
• Use the specified lubricant, bond or
sealant.
• When removing the battery, disconnect the
(–) cable first and then the (+) cable.
• When reconnecting the battery, connect
the (+) cable first and then the (–) cable,
and replace the terminal cover on the (+)
terminal.
• When performing service to electrical
parts, if the service procedures do not
require use of battery power, disconnect
the (–) cable from the battery.
• When tightening the cylinder head or case
bolts and nuts, tighten the larger sizes
first. Always tighten the bolts and nuts
diagonally from the inside toward outside
and to the specified tightening torque.
• Whenever you remove oil seals, gaskets,
packing, O-rings, locking washers, self-
locking nuts, cotter pins, circlips and
certain other parts as specified, be sure to
replace them with new ones. Also, before
installing these new parts, be sure to
remove any left over material from the
mating surfaces.
• Never reuse a circlip. When installing a
new circlip, take care not to expand the
end gap larger than required to slip the
circlip over the shaft. After installing a
circlip, always ensure that it is completely
seated in its groove and securely fitted.
• Use a torque wrench to tighten bolts to the
specified torque. Wipe off grease and oil if
a thread is smeared with them.
• After reassembling, check parts for
tightness and proper operation.
• To protect the environment, do not
unlawfully dispose of used motor oil,
engine coolant and other fluids: batteries
and tires.
• To protect Earth's natural resources,
properly dispose of used motorcycle and
parts.
Precautions for Electrical Circuit Service
When handling the component parts or servicing the FI
system, observe the following points for the safety of the
system.
Electrical Parts
Connector / Coupler
• When connecting a connector, be sure to push it in
until a click is felt.
• With a lock type coupler, be sure to release the lock
when disconnecting, and push in fully to engage the
lock when connecting.
• When disconnecting the coupler, be sure to hold the
coupler body and do not pull the lead wires.
• Inspect each terminal on the connector/coupler for
looseness or bending.
• Inspect each terminal for corrosion and
contamination. The terminals must be clean and free
of any foreign material which could impede proper
terminal contact.
Precautions: 00-2
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