Table of Contents
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Radiator Hose Routing Diagram ......................... 1F-5
Component Location ........................................... 1F-5
Diagnostic Information and Procedures............ 1F-6
Engine Cooling Symptom Diagnosis................... 1F-6
Repair Instructions .............................................. 1F-6
Cooling Circuit Inspection ................................... 1F-6
Radiator Cap Inspection ..................................... 1F-7
Radiator Removal and Installation ...................... 1F-7
Radiator Cleaning ............................................... 1F-8
Radiator Hose Inspection.................................... 1F-8
Radiator Hose Removal and Installation............. 1F-9
Cooling Fan Inspection ....................................... 1F-9
Cooling Fan Removal and Installation .............. 1F-10
Cooling Fan Thermo-Switch Inspection ............ 1F-11
ECT Sensor Removal and Installation .............. 1F-11
ECT Sensor Inspection ..................................... 1F-11
Thermostat Removal and Installation................ 1F-11
Thermostat Inspection ...................................... 1F-12
Water Pump Components................................. 1F-13
Water Pump Construction ................................. 1F-14
Water Pump Removal and Installation.............. 1F-14
Water Pump Disassembly and Assembly ......... 1F-15
Water Pump Related Parts Inspection .............. 1F-17
Specifications..................................................... 1F-18
Service Data ..................................................... 1F-18
Tightening Torque Specifications...................... 1F-18
Special Tools and Equipment ........................... 1F-19
Recommended Service Material ....................... 1F-19
Special Tool ...................................................... 1F-19
Fuel System ............................................. 1G-1
Precautions...........................................................1G-1
Precautions for Fuel System ...............................1G-1
Schematic and Routing Diagram........................1G-2
Fuel Tank Hose Construction .............................1G-2
Diagnostic Information and Procedures............1G-3
Fuel System Diagnosis .......................................1G-3
Repair Instructions ..............................................1G-5
Fuel System Components...................................1G-5
Fuel Tank Heat Shield Construction ...................1G-6
Fuel Cut Valve Removal and Installation ............1G-6
Fuel Tank Removal and Installation....................1G-7
Fuel Cut Valve Inspection .................................1G-10
FTPC Valve Inspection .....................................1G-10
Fuel Pump Disassembly and Assembly............1G-10
Fuel Pressure Inspection ..................................1G-12
Fuel Pump Relay Inspection .............................1G-13
Fuel Mesh Filter Inspection ...............................1G-13
Fuel Level Gauge Inspection ............................1G-13
Fuel Pump Inspection ...................................... 1G-14
Fuel Injector Inspection .................................... 1G-14
Fuel Injector Removal and Installation ............. 1G-14
Specifications .................................................... 1G-15
Service Data..................................................... 1G-15
Tightening Torque Specifications..................... 1G-15
Special Tools and Equipment .......................... 1G-16
Special Tool ..................................................... 1G-16
Ignition System ........................................ 1H-1
General Description .............................................1H-1
Immobilizer Description (For E-02, 19, 24, 54) ....1H-1
Schematic and Routing Diagram ........................1H-2
Ignition System Diagram .....................................1H-2
Diagnostic Information and Procedures ............1H-3
Ignition System Symptom Diagnosis...................1H-3
No Spark or Poor Spark ......................................1H-4
Repair Instructions ..............................................1H-5
Spark Plug Removal and Installation ..................1H-5
Spark Plug Inspection and Cleaning ...................1H-5
Ignition Coil Inspection ........................................1H-5
Spark Plug Removal and Installation ..................1H-6
Spark Plug Inspection .........................................1H-6
CKP Sensor Inspection .......................................1H-6
CKP Sensor Removal and Installation ................1H-8
Engine Stop Switch Inspection............................1H-8
Ignition Switch Inspection....................................1H-8
Ignition Switch Removal and Installation.............1H-8
Specifications .......................................................1H-9
Service Data........................................................1H-9
Special Tools and Equipment .............................1H-9
Special Tool ........................................................1H-9
Starting System .........................................1I-1
Schematic and Routing Diagram ......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures ............. 1I-2
Starter Motor will not Run..................................... 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-3
Starter Motor Disassembly and Assembly ........... 1I-4
Starter Motor Inspection....................................... 1I-5
Starter Relay Removal and Installation................ 1I-6
Starter Relay Inspection....................................... 1I-6
Starter Clutch Component.................................... 1I-9
Starter Clutch Removal and Installation............... 1I-9
Starter Clutch Inspection.................................... 1I-10
Starter Clutch Disassembly and Assembly ........ 1I-10
Starter Button Inspection.................................... 1I-11
Table of Contents 1-iii
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