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Advanced Energy Pinnacle 20 kW Manual

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U S ER
MANUAL
Advanced Energy Industries, Inc.
1625 Sharp Point Drive
Fort Collins, CO 80525 USA
970.221.4670
technical.support@aei.com
Page 1 of 182
EXHIBIT 1062

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Summary of Contents for Advanced Energy Pinnacle 20 kW

  • Page 1 U S ER MANUAL Advanced Energy Industries, Inc. 1625 Sharp Point Drive Fort Collins, CO 80525 USA 970.221.4670 technical.support@aei.com Page 1 of 182 EXHIBIT 1062...
  • Page 2 ® Advanced Energy 5702199-A Page 2 of 182...
  • Page 3 User Manual Pinnacle™ 20 kW 5702199-A Page 3 of 182...
  • Page 4 Inc. without prior notice. Advanced Energy Industries, Inc. makes not warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein. Advanced Energy Industries, Inc. shall not be liable in damages, of whatever kind, as a result of the reliance on or use of the information contained herein.

  • Page 5: Table Of Contents

    Pinnacle™ 20 kW Table of Contents Chapter 1. Introduction ..........1-1 Read This Section! .
  • Page 6 ® Advanced Energy Chapter 4. I/O Communication and Control ....... . 4-1 User Port .
  • Page 7 Pinnacle™ 20 kW Checking Your Master/Slave System ......4-24 Checking Your Hardware Configuration ..... . . 4-25 Checking Your Communications Card .
  • Page 8 ® Advanced Energy Transmission Parameters ........4-44 Using DIPs to Set the Pinnacle Unit’s Network Address .
  • Page 9 Pinnacle™ 20 kW Back Panel Illustration ......... 5-19 Chapter 6.
  • Page 10 ® Advanced Energy Table of Contents 5702199-A Page 10 of 182...
  • Page 11 Pinnacle™ 20 kW List of Figures Figure 2-1. Pinnacle functional block diagram ........2-3 Figure 3-1.
  • Page 12 ® Advanced Energy List of Figures 5702199-A Page 12 of 182...
  • Page 13 Pinnacle™ 20 kW List of Tables Table 1-1. Electromagnetic Compatibility (EMC) ....... .1-4 Table 1-2.
  • Page 14 ® Advanced Energy 5702199-A Page 14 of 182...

  • Page 15: Chapter 1. Introduction

    Pinnacle™ 20 kW Introduction READ THIS SECTION! We know that some of you want to operate your Pinnacle supply now and that you don’t feel you have time to read the entire manual. Below is a list of manual subsections you must read before getting started.
  • Page 16 ® Advanced Energy We include this symbol in Danger, Warning, and Caution boxes to identify specific levels of hazard seriousness. This box identifies hazards that could result in severe personal injury or death. This box identifies hazards or unsafe practices that could result in personal injury.

  • Page 17: Safety

    Pinnacle™ 20 kW • Earth ground • Warning (refer to manual) • CE label • Non-ionizing radiation • Hot surface • NRTL /C label SAFETY Do not attempt to install or operate this equipment if you have not first acquired proper training.

  • Page 18: Product Safety/Compliance

    ® Advanced Energy • Verify that input line voltage and current capacity are within specifications before turning on the power supply. • Use proper ESD precautions. • BE CAREFUL AROUND THIS EQUIPMENT. RISK OF DEATH OR BODILY INJURY. Disconnect all sources of input power before working on this unit or anything connected to it.

  • Page 19: Installation Requirements

    Pinnacle™ 20 kW This device must be installed and used only in compliance with the standards listed in addition to VDE 0113, EN 60204 (IEC 204), and applicable requirements. For more information, refer to the letter of conformance (US) or declaration of conformity (EU) accompanying the product.
  • Page 20 ® Advanced Energy Introduction 5702199-A Page 20 of 182...

  • Page 21: Chapter 2. Theory

    Pinnacle™ 20 kW Theory GENERAL DESCRIPTION ™ The Advanced Energy Pinnacle series of dc power supplies provide the ultimate advantages in dc power. They... • Are light and compact • Are highly efficient (low internal heat dissipation) • Provide excellent regulation and stability •...

  • Page 22: Microprocessor Advantages

    ® Advanced Energy Microprocessor Advantages The internal microprocessor checks for proper circuit operation while supervising all operating parameters. System diagnostics run when the unit is initially powered up. The most recent power settings and conditions (such as output production) are retained in non-volatile memory.

  • Page 23: Input

    Pinnacle™ 20 kW Inverter AC In Input Output Output DC Out Section Section Section Measurement Unit A Unit A Control Panel Logic Housekeeping Remote Display Interfaces Section Control Inverter Output Output DC Out Section Measurement Section Unit B Unit B Figure 2-1.

  • Page 24: Output Measurement

    ® Advanced Energy The rectified dc power is then passed through a measurement section to the output connector. OUTPUT MEASUREMENT The output measurement section measures current, voltage, and power. These signals are typically scaled 0 to 10 Vdc and sent to logic control and interfaces.

  • Page 25: Chapter 3. Specifications

    Pinnacle™ 20 kW Specifications FUNCTIONAL SPECIFICATIONS The following table lists the functional specifications. Table 3-1. Functional Specifications Serial communications (Host) port, User port (analog/ Modes of Control digital interface), active front panel, and/or Pinnacle Remote Active Panel Your unit also may feature either a passive front panel Passive Panel Options or a remote passive panel.
  • Page 26 ® Advanced Energy Table 3-1. Functional Specifications Using an active front panel, Pinnacle Remote Active Arc Control Panel, or a serial (Host) port, you can enable arc handling functions. Select a voltage arc trip level. Then choose between preprogrammed arc controls or custom arc controls.

  • Page 27: Physical Specifications

    Pinnacle™ 20 kW PHYSICAL SPECIFICATIONS The following table lists the physical specifications. Table 3-2. Physical Specifications Size Power Supply 133 mm (H) x 483 mm (W) x 639 mm (D), including connectors 5.22" (H) x 19" (W) x 25.18" (D) Pinnacle Remote Active 89 mm (H) x 483 mm (W) x 107 mm (D) Panel...

  • Page 28: Electrical Specifications

    ® Advanced Energy ELECTRICAL SPECIFICATIONS The following table lists the electrical specifications. Table 3-3. Electrical Specifications Not available for this configuration 208 Vac Pinnacle Input Voltage Not available for this configuration 208 Vac Pinnacle Input Current 400 Vac Pinnacle Input...

  • Page 29: Table 3-3. Electrical Specifications

    Pinnacle™ 20 kW Table 3-3. Electrical Specifications High- and Low-Frequency If you have a supply with a single inverter (a 6 kW or Output Ripple Voltage 10 kW unit), the component of output voltage ripple as related to input line frequency is less than 2% rms. If you have a supply with a single output but dual inverters (a 12 kW or a 20 kW unit) high-frequency output ripple options are selectable from the active front...
  • Page 30 ® Advanced Energy Table 3-3. Electrical Specifications Analog Interface Scaling Depending on the type and configuration of your User port, the analog input and output signals will be either 0 to 5 V or 0 to 10 V full scale. If your supply does not...

  • Page 31: Figure 3-1. Operating Range

    Pinnacle™ 20 kW Figure 3-1. Operating range 5702199-A Specifications Page 31 of 182...

  • Page 32: Environmental Specifications

    ® Advanced Energy Figure 3-2. Impedance range ENVIRONMENTAL SPECIFICATIONS The following table lists the environmental specifications. Table 3-4. Climatic Specifications Temperature Relative Humidity Air Pressure Class 3K3 Class 3K3 Class 3K3 Operating (Note 1) C to +40 5% to 85% 80 kPa to 106 kPa °...

  • Page 33: Coolant Specifications

    Pinnacle™ 20 kW Table 3-4. Climatic Specifications Temperature Relative Humidity Air Pressure Class 1K4 Class 3K3 Class 3K3 Storage C to +55 5% to 85% 80 kPa to 106 kPa ° ° F to +131 +1 g/m to +25 g/m 800 mbar to 1060 mbar °...
  • Page 34 ® Advanced Energy 3-10 Specifications 5702199-A Page 34 of 182...

  • Page 35: Chapter 4. I/O Communication And Control

    Pinnacle™ 20 kW I/O Communication and Control USER PORT The User port allows you to control the Pinnacle unit through a remote controller. The connector is a 15-pin, subminiature-D, female connector (see the following illustration). Figure 4-1. 15-pin User port You may operate the Pinnacle unit solely through the 15-pin User port.

  • Page 36: Pin-Description Table

    ® Advanced Energy Power down the Pinnacle unit and take proper ESD precautions before removing the unit's top cover to position jumpers. Failing to power down the unit in this case could result in death or severe personal injury. Failing to take proper ESD precautions in this case could result in damage to the unit.
  • Page 37 Pinnacle™ 20 kW Table 4-1. User Port Pin Descriptions Signal Return Pin Name Signal Description Type Input This signal is used to turn ENABLE.D on output power from the 15-pin User port. Closure between will turn on output power. XPROG.A Input This signal is the 0 to 10 V analog setpoint input...

  • Page 38: Devicenet ™ Port

    ® Advanced Energy Table 4-1. User Port Pin Descriptions Signal Return Pin Name Signal Description Type Input This digital signal provides a safety interlock. Closure between enables the ac input power contactor. This signal is the return reference for the interlock...

  • Page 39: Installation

    Pinnacle™ 20 kW ™ Figure 4-2. DeviceNet port with pin designations Installation Refer to the following pin descriptions when connecting to the DeviceNet port. Use the appropriate female, micro connector and cable. See the DeviceNet Specification (revision 2.0) from the Open DeviceNet Vendor Association, Inc. for specifics on the mating connector and cable.

  • Page 40: Operation

    ® Advanced Energy Figure 4-3. DeviceNet rotary switches and LEDs Use the NODE ADDRESS rotary switches, MSD and LSD, to select the unit’s address (MAC ID). MAC IDs 0 through 63 are valid. Use the MSD switch to select the MAC ID’s most significant digit;...

  • Page 41: Poll Command Message

    Pinnacle™ 20 kW POLL COMMAND MESSAGE The Pinnacle DeviceNet interface uses DeviceNet’s Group 2 I/O Poll Command message (and the associated Group 1 I/O Poll Response message) to transfer low-level I/O data between the device (slave) and the master. For more information about this message, refer to section 7-6 of the DeviceNet specification (revision 2.0 or later).

  • Page 42: Response Message

    ® Advanced Energy Ramping The Pinnacle unit examines the ramping-to-setpoint rate only if the output power setpoint has been set to a new value. Ramping will begin again at 0 after an off-on sequence has occurred. RESPONSE MESSAGE The following table represents the structure of the response message.

  • Page 43: Explicit Messaging

    Pinnacle™ 20 kW The scaling for voltage output is 0 to 10 V, with 10 V = 1,000 V. The read back is limited to 10 V (0FFF ), even in those cases where output may temporarily exceed 1,000 V. The scaling for current output is 0 to 10 V, with 10 V = the maximum output current capability of the unit.

  • Page 44: Module Status Led

    ® Advanced Energy MODULE STATUS LED The MOD bi-color (amber/green) LED provides device status. It indicates whether the device has power and is operating properly. The following table shows the LED’s various states and their meanings. Table 4-5. MOD Status LED...

  • Page 45: Network Status Led

    Pinnacle™ 20 kW NETWORK STATUS LED The NET bi-color (amber/green) LED indicates the status of the communication link. The following table shows the LED’s various states and their meanings. Table 4-6. Network Status LED If the LED is the state indicated is which means that No power the unit is not on-line...

  • Page 46: Passive Display Panel

    ® Advanced Energy PASSIVE DISPLAY PANEL The passive front panel and remote passive panel let you monitor power, current, or voltage; receive error codes; and review several other conditions shown by the LEDs. Note: The master/slave functions listed in this section apply only to Pinnacle supplies with a master/slave Host card installed.

  • Page 47: Leds

    Pinnacle™ 20 kW LEDs Table 4-8. Display Panel LEDs POWER ON Lights green when input power is on OUTPUT Lights green if output power is on SETPOINT Lights green if the Pinnacle supply is operating within setpoint: • For a stand-alone unit, accuracy is within 0.4% of full scale or 2% of setpoint, whichever is greater.

  • Page 48: Connecting To The Remote Active Panel

    ® Advanced Energy Connecting to the Remote Active Panel The 9-pin, male, subminiature-D connector labeled REMOTE ACTIVE PANEL on the rear of the Pinnacle power supply lets you connect the supply to the Pinnacle Remote Active Panel. Figure 4-4. Remote active panel connector The pin descriptions for this connector appear in the following list.

  • Page 49: Understanding The Panel

    Pinnacle™ 20 kW To connect your Pinnacle power supply to the Pinnacle Remote Active Panel: 1. Turn off ac input power to the Pinnacle unit. 2. Connect the cable between the REMOTE ACTIVE PANEL connector on the Pinnacle supply and the Pinnacle Remote Active Panel. 3.

  • Page 50: Modify Knob

    ® Advanced Energy MODIFY KNOB Use the MODIFY knob to change values and move through the menus. When the display screen shows a flashing value, you can change it by turning the MODIFY knob. In addition, you can use the MODIFY knob to move quickly through the menus. Pressing the MODIFY knob once moves you up one level in the menu.

  • Page 51: Output Power Switches

    Pinnacle™ 20 kW • A two-line display, five soft keys, and a MODIFY knob Figure 4-5. Control panel Output Power Switches Use the following switches to turn output power on and off. Turns on output power if the control panel has control of the on/off function and all interlock conditions are satisfied.

  • Page 52: Regulation Switches

    ® Advanced Energy Regulation Switches Use these switches to select the method of output regulation when the control panel has control. Specifies that the method of output regulation is power. POWER Specifies that the method of output regulation is current.

  • Page 53: Soft Keys

    Pinnacle™ 20 kW • H: Hard arc counting enabled • Q/T/R: Recipe queue, TCC mode, or ramp enabled • C/P: Custom or predefined arc handling enabled – Warning field Warning field: flashes “EOTL” when end of target life or “ARCLIM” when the arc limit is reached.

  • Page 54: Understanding The Menu Options

    ® Advanced Energy SERVICE SUPPLY PROCESS Figure 4-6. Control panel main menu functions As you press soft keys and move through the menu levels, the top line of the output display screen displays the path of the menu in the upper, left-hand corner of the display screen.

  • Page 55: Figure 4-7. Service Menu Map

    Pinnacle™ 20 kW Figure 4-7. Service menu map Figure 4-8. Supply menu map 5702199-A I/O Communication and Control 4-21 Page 55 of 182...

  • Page 56: Using The Service Functions

    ® Advanced Energy Figure 4-9. Process menu map USING THE SERVICE FUNCTIONS Use this option to view diagnostics and software versions of your supply. The menu options are: • FAULTS: customer service information • STATS: supply statistics • DEBUG: debug screens •...

  • Page 57: Checking Service-Type Faults

    Pinnacle™ 20 kW Checking Service-type Faults SERVICE → FAULTS Customer service will use this option. Checking Service-type Statistics SERVICE → STATS Use this option to check the service-type statistics. CHECKING THE TOTAL ENERGY OUTPUT SERVICE → STATS → ENERGY To check the total energy output: Press SERVICE →...

  • Page 58: Checking The Number Of Cycles

    ® Advanced Energy – POWER displays the number of line power faults. – OVRTMP displays the number of over temperature faults. – BUS displays the number of bus faults. – INVRTR displays the number of inverter faults. 5. If you press INTRLOCK, the number of contactor, user, and cable faults appears.

  • Page 59: Checking Your Hardware Configuration

    Pinnacle™ 20 kW CHECKING YOUR HARDWARE CONFIGURATION SERVICE → DEBUG → HW CONFIG To find out whether or not a card is installed in slot 1 or 2: Press SERVICE → DEBUG → HW CONFIG. A report of the personality cards installed in the supply in slot 1 and slot 2 appears. CHECKING YOUR COMMUNICATIONS CARD SERVICE →...

  • Page 60: Using The Supply Functions

    ® Advanced Energy To find out the software number and version of your system software components, follow these steps: 1. Press SERVICE → SW_REV. 2. To display the software version of the configuration, press CONFIG. 3. To display the software version of the cards installed in your unit, press CARD.

  • Page 61: Setting The Panel Mode

    Pinnacle™ 20 kW 4. Cycle power on the supply for the defaults to take effect. Setting the Panel Mode SUPPLY → PANEL Use this option to select between a remote and local control panel, lock the control panel, set the lock code, or set the encoder rate for the knob clicks. SELECTING REMOTE OR LOCAL MODE SUPPLY →...

  • Page 62: Setting The Program Source

    ® Advanced Energy 1. Press SUPPLY → PANEL → CLICKS. 2. Rotate the MODIFY knob to set the number of counts per click. 3. Press ENTER to accept and exit. Setting the Program Source SUPPLY → PGM_SRC The program source (PGM_SRC) feature specifies for each control mode the program source for regulation mode and setpoint information.

  • Page 63: Establishing A Minimum Process Voltage

    Pinnacle™ 20 kW ESTABLISHING A MINIMUM PROCESS VOLTAGE PROCESS → MONITOR → PRC_VOL This menu lets you establish a minimum process voltage. To use this feature, you must first enable it and then establish a desired threshold limit. With the process voltage limit feature enabled, the Pinnacle unit waits for the output voltage to first exceed the limit.

  • Page 64: Changing The Target Functions

    ® Advanced Energy To enable the out-of-setpoint timer, follow these steps to select a value (in 0.1 s increments). To disable the timer, follow these steps and select a value of 0. Note: Because the readbacks, which are compared to the setpoint, are filtered in the software, we recommend you do not use this feature for process runs that are less than 1 s.

  • Page 65: Setting Process Limits

    Pinnacle™ 20 kW If you are rotating the MODIFY knob slowly, press the appropriate soft key to indicate how quickly you want the display to increment the value (x1000, x100, x10 or x1). Note: If you turn the MODIFY knob quickly, the counts per click setting takes effect. 3.

  • Page 66: Setting A Maximum Limit For Output Voltage

    ® Advanced Energy 5. Press ENTER to accept and exit. Table 4-10. Strike Voltage Limit Strike Low-Z Standard-Z High-Z High Voltage Voltage 200–400 Vdc 400–800 Vdc 400–1000 Vdc 750–1500 Vdc Setting 500–1000 Vdc 1500–3000 Vdc 400 V ± 100 V 800 V ±...

  • Page 67: Setting Arc Handling

    Pinnacle™ 20 kW This function lets you set a maximum limit for output power. The maximum allowable value is the maximum rated output for the supply. Accuracy is +0.3% of full rated output power for the supply. To set the user power limit, follow these steps: 1.

  • Page 68: Viewing The Arc Density

    ® Advanced Energy The hard arc counter counts one arc every time output is shut off due to an arc condition. The micro arc counter counts one arc every time an arc is extinguished. Both counters return to 0 when the output is cycled off and then back on.

  • Page 69: Setting The Arc Times

    Pinnacle™ 20 kW 3. Press ENTER to accept and exit. SETTING THE ARC TIMES PROCESS → ARC → TIMES You can customize your Pinnacle unit’s arc handling. If you select “Custom,” at the Process/ Arc/Times menu, then two more menu selections become available to you: “Shutdown” for selecting an arc shutdown time, and “Detect”...

  • Page 70: Enabling Arc Handling

    ® Advanced Energy 1. Press PROCESS → TIMES → PREDEFINED. 2. Rotate the MODIFY knob to select “metal” or “non-metal.” 3. Press ENTER to accept and exit. ENABLING ARC HANDLING PROCESS → ARC → ENABLE This function enables or disables the arc handling functions of the Pinnacle supply.

  • Page 71: Setting Recipes

    Pinnacle™ 20 kW Setting Recipes Use the RECIPE menu to implement a ramping recipe. This function lets you program the Pinnacle unit to ramp up in incremental steps (1 to 8 steps are possible). For each step, you must set a ramp time, a setpoint, and a run timer. Ramp time is the amount of time (in seconds) that the Pinnacle unit takes to ramp up to the setpoint for the specified step.

  • Page 72: Setting Ripple Level

    ® Advanced Energy Setting Ripple Level PROCESS → CONTROL → RIPPLE This function lets you set the output ripple to either a low amplitude ripple (less than 2% rms) or a high amplitude ripple (4 to 5% rms). To set the RIPPLE mode, follow these steps: 1.

  • Page 73: Setting The Target Conditioning Cycle (Tcc) Timer

    Pinnacle™ 20 kW SETTING THE TARGET CONDITIONING CYCLE (TCC) TIMER PROCESS → CONTROL → TCC When TCC is enabled, the TCC algorithm executes automatically the first time the output is turned on. The TCC timer feature lets you set an acceptable idle time for subsequent runs. If the output is off for less than the idle time, the TCC algorithm does not re-initiate upon the next on command.

  • Page 74: Setting The Joule Threshold

    ® Advanced Energy SETTING THE JOULE THRESHOLD PROCESS → CONTROL → JOULES → THRESHOLD This option allows you to set a level of output power that must be met or exceeded before Joule calculation begins. You can use this feature to improve the accuracy for processes that have long ignition times.

  • Page 75: Standard Serial (Flash) Port

    Pinnacle™ 20 kW To select the ramp starting point (a percentage of the setpoint to begin ramping), follow these steps: 1. Press PROCESS → CONTROL → RAMP → START_PT. 2. Rotate the MODIFY knob to select a percent. 3. Press ENTER to accept and exit. To select the ramp time, follow these steps: 1.

  • Page 76: Transmission Parameters

    ® Advanced Energy The pin descriptions for this port are as follows. Table 4-12. Serial Port Pin Descriptions Description Do not connect Power supply transmit Power supply receive Ground We recommend that for optimal performance, you use only shielded modular cable between the Pinnacle unit's Standard Serial port and your host computer.

  • Page 77: Pin Descriptions

    Pinnacle™ 20 kW To obtain a diskette containing sample software as well as an executable version of the AE Bus Host software, please call AE Customer Support. (See “AE Global Support” on page 7-18 for contact information) . Note: If you have an isolated AE Bus serial communications card, your card provides isolation of more than 500 Vrms from the Pinnacle unit's SELV logic and control circuitry to all nine pins on the connector.

  • Page 78: Transmission Parameters

    ® Advanced Energy Transmission Parameters • RS-232, RS-422, or RS-485 transmission standard • Four baud rates (selected by the DIP switch): – RS-232: 1200, 4800, 9600, 19,200 – RS-422, RS-485: 9600, 19,200, 38,400, 57,600 • Odd parity • 1 start bit, 8 data bits, one stop bit •...

  • Page 79: External Dips

    Pinnacle™ 20 kW switch to the “down” position means setting it away from the numbers. On “rocker” DIPs, “up” means that the side of the switch toward the numbers is depressed. On “slide” DIPs, “up” means that the slide is pushed toward the numbers. Figure 4-12.

  • Page 80: Internal Dips

    ® Advanced Energy Figure 4-14. Orientation of the Host port and DIP switch on the back panel (units without a master/slave interface card installed) INTERNAL DIPS On units equipped with a master/slave interface card the DIP is located internally and can only be accessed after removing the the Pinnacle unit’s cover.

  • Page 81: Min-Switches

    Pinnacle™ 20 kW rear of unit Figure 4-15. Location of the internal DIP switch on the master/slave interface card MIN-SWITCHES The first five min-switches (A4 to A0) are used to specify the address of a Pinnacle unit (see Table 4-14 on page 4-48), which a host computer must include in the message packet it sends. Each Pinnacle supply in a network must have a unique address.

  • Page 82: Setting The Pinnacle Unit's Network Address

    ® Advanced Energy SETTING THE PINNACLE UNIT’S NETWORK ADDRESS Use the DIP switch (see Figure 4-12 on page 4-45 and Figure 4-13 on page 4-45) to set the unit's network address. Note: When the unit is a dual output power supply, side B’s address is side A’s address plus 15 decimal;...

  • Page 83: Setting Baud Rates And Communication Mode

    Pinnacle™ 20 kW Table 4-14. Address Settings Address down down down down down down down down down down down down down down down down down down down down down down down down down down down down down down down down SETTING BAUD RATES AND COMMUNICATION MODE Also use the DIP switch (see Figure 4-12 on page 4-45 and Figure 4-13 on page 4-45) to set the serial (Host) port's baud rate.

  • Page 84: Communications Protocol

    ® Advanced Energy Communications Protocol The AE Bus (Host) protocol uses pure binary data (nothing is coded ASCII) and is designed to facilitate direct communications between a host computer and the Pinnacle power supply. Five types of information (fields) make up communications message packets (see Figure 4-5): •...

  • Page 85: Command

    Pinnacle™ 20 kW The remaining three bits tell the receiving unit how long the Data field is so that the unit can determine when the entire message has been received. Note: The value in these bits should refer only to the number of actual data bytes. Do not include the checksum byte when calculating the value for these bits.

  • Page 86: Creating An Ideal Communications Transaction

    ® Advanced Energy Creating an Ideal Communications Transaction Figure 4-17 is a simplified graphic showing the steps in an ideal communications transaction between a host computer and a Pinnacle unit. Host Pinnacle Figure 4-17. AE Bus communications transaction First, the host computer sends a message packet to the Pinnacle unit. The packet contains one of the following: •...

  • Page 87: Understanding Command Status Response (Csr) Codes

    Pinnacle™ 20 kW If the Pinnacle unit receives a request for data or status information, it gathers and sends the requested information. Otherwise, it evaluates the incoming command and sends a message- packet that contains a 1-byte data value (CSR code) to the host ( see “Understanding Command Status Response (CSR) Codes”...

  • Page 88: Table 4-17. Command Status Response (Csr) Codes

    ® Advanced Energy Table 4-17. Command Status Response (CSR) Codes User port has priority (Change not allowed) Bus is not ready (Change not allowed) This feature is not available on your unit A front panel is active (Change not allowed)

  • Page 89: Host/Pinnacle Software Commands

    Pinnacle™ 20 kW Figure 4-18. Communications transaction example Host/Pinnacle Software Commands To operate the power supply from a host computer, you must first set the control mode to host (Command 14). Commands 1 through 127 change the value of a parameter or direct the power supply to perform a specific function Note: The master/slave functions listed in this section apply only to Pinnacle supplies with a master/slave Host card installed.
  • Page 90 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Specifies the number of joules to be CSR only joule setpoint delivered. Send a 4-byte (32-bit value); the value must be between 0 and 9,999,999.
  • Page 91 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets the size of the arc average window CSR only set arc between 1 and 10 seconds. This value average changes the arcs-per-second display and window the return values from Command 188.
  • Page 92 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Specifies the amount of time that CSR only arc shutdown constitutes an arc, and how long after an detect times arc until the power supply shuts down;...
  • Page 93 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets the number of hard arcs required for CSR only hard arc the power supply to provide an arc count limit indication.
  • Page 94 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets the life (in kilowatt-hours) of the CSR only target life target you specify. Send 1 data byte (8-bit value) plus 4 data bytes (32-bit value), arranged as follows: •...
  • Page 95 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Tells the Pinnacle supply whether the CSR only program source of information for regulation source mode and setpoints is internal or external (the source can be set independently for each of the three control modes).
  • Page 96 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Specifies the regulation mode for a recipe CSR only recipe step. Send two data bytes as follows: regulation • first byte = recipe step (must be a...
  • Page 97 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Specifies the setpoint for a recipe step. CSR only recipe Send three data bytes arranged as setpoint follows: • first byte = recipe step (must be a value greater than 0 but no greater than 8) •...
  • Page 98 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Tells the Pinnacle supply to calculate its CSR only calculate logic crc. logic crc Note: During the approximately 2 s it...
  • Page 99 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Specifies the type of target (metal or non- CSR Only pre-defined metal) for the pre-defined arc-handling arc handling mode: PC (normal process cycle) and, if type enabled, TCC (target conditioning cycle).
  • Page 100 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Enables or disables an out-of-setpoint CSR only out-of- timer and specifies how long you want setpoint timer the power supply to tolerate an out-of- setpoint condition before shutting off output.
  • Page 101 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Enables or disables a voltage lower limit CSR only process value for the process (8-bit value): voltage limit • 0 = disable on/off •...
  • Page 102 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets a maximum limit for output voltage. CSR only user voltage Accuracy is +0.3% of the full rated limit output voltage for the supply. Send 2 data bytes (16-bit value);...
  • Page 103 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets the high-frequency output ripple to CSR only ripple level either a low amplitude ripple (less than 2% rms) or a high amplitude ripple (4 to 5% rms).
  • Page 104 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Enables or disables TCC. Enabling the CSR only TCC enable TCC places setpoint and arc handling under microprocessor control, letting you achieve fast, automated target conditioning.
  • Page 105 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Sets an acceptable idle time during TCC. CSR only TCC timer When TCC is enabled, the TCC algorithm executes automatically the first time output is turned on.
  • Page 106 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Send this command to specify a new CSR only runtime setpoint level that is applied during the recipe execution of a recipe or ramp. The...
  • Page 107 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Send this command to clear the fault master reset indication when the Pinnacle supply has experienced a non-recoverable (“explicit clear”) fault. This request is always honored, regardless of which interface has control.
  • Page 108 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the size and status of a slave request slave unit. Send 1 data byte indicating which status/size slave. The returning packet contains 4 data bytes: •...
  • Page 109 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the output power limit you set request user with Command 49. Accuracy is +0.3% of power limit the full rated output power for the supply. The returning packet contains 2 data bytes (16-bit value) indicating the power limit.
  • Page 110 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the ramp start setpoint request ramp percentage set with Command 32; start setpoint returning packet contains 1 data byte (8- percentage bit) between 0 and 95 (%).
  • Page 111 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests how much ramp time is Ramp time remaining. Returning packet contains 2 remaining data bytes (16 bits), indicating how many 10 ms intervals remain.
  • Page 112 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests a report on process status; the request returning packet contains 4 data bytes process status (see the following illustration).
  • Page 113 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the system configuration status; request the returning packet contains 2 data bytes config status (see the following illustration). 1st status byte: 0 = host program source (0 = internal, 1 = external) 1 = local program source...
  • Page 114 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests a snapshot of the output power request level at that instant; the returning packet actual power contains 2 data bytes (16-bit value) indicating power level in kilowatts.
  • Page 115 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the arc delay and shutdown request times set by Command 8; returning custom arc packet contains 2 data bytes: settings •...
  • Page 116 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the active recipe step number, request active the ramp/run status, and the ramp/run recipe step, time remaining; the returning packet...
  • Page 117 Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the setpoint level you have set request recipe for a specific ramping recipe step set with step setpoint Command 22. Send 1 data byte (8-bit value) indicating the recipe step.
  • Page 118 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests arc density. If the arc average request window (Command 7) is set for 1 second, micro/hard this command returns the number of arcs arc density that occurred in the previous second.

  • Page 119: Figure 4-2. Devicenet

    Pinnacle™ 20 kW Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests the length of the arc average request arc window; returning packet contains 1 data average byte (8-bit value) indicating the number window of seconds over which arc counts are length...
  • Page 120 ® Advanced Energy Table 4-18. Host Port Commands Command Description Number of Number of Transmit Response Data Bytes Data Bytes Requests unit statistics. Send 1 data byte request (8-bit value): customer 0 = Total output in kilowatt-hours service 1 = Total idle time...

  • Page 121: Host Port Command Sequence Examples

    Pinnacle™ 20 kW Host Port Command Sequence Examples The following two examples illustrate how you may communicate with the Pinnacle unit using the AE Bus command protocol. EXAMPLE 1: SETTING THE TIMEOUT VALUE This example shows how to use command 40 to set the Host port timeout value to 4.32 seconds.

  • Page 122: Example 2: Setting Target Life

    ® Advanced Energy • Byte 5 = A9h – checksum The PC host should then respond to the unit with an acknowledgement. • Byte 1 = 06h – (ACK) EXAMPLE 2: SETTING TARGET LIFE This example shows how to use command 12 to set the target life in Target 1 to 7500.00 kWh.
  • Page 123 Pinnacle™ 20 kW • Byte 4 = 00h – CSR code • Byte 5 = 8D – checksum The PC host should then respond to the unit with an acknowledgement. • Byte 1 = 06h – (ACK) 5702199-A I/O Communication and Control 4-89 Page 123 of 182...

  • Page 124: Unit Illustrations

    ® Advanced Energy UNIT ILLUSTRATIONS Figure 4-19. Passive front panel (front view) 4-90 I/O Communication and Control 5702199-A Page 124 of 182...

  • Page 125: Figure 4-20. Active Front Panel (Front View)

    Pinnacle™ 20 kW Figure 4-20. Active front panel (front view) 5702199-A I/O Communication and Control 4-91 Page 125 of 182...

  • Page 126: Figure 4-21. Remote Panel (Front View)

    ® Advanced Energy Figure 4-21. Remote panel (front view) 4-92 I/O Communication and Control 5702199-A Page 126 of 182...

  • Page 127: Figure 4-22. Remote Panel (Rear View)

    Pinnacle™ 20 kW Figure 4-22. Remote panel (rear view) 5702199-A I/O Communication and Control 4-93 Page 127 of 182...

  • Page 128: Figure 4-23. Remote Panel (Dimensions)

    ® Advanced Energy Figure 4-23. Remote panel (dimensions) 4-94 I/O Communication and Control 5702199-A Page 128 of 182...

  • Page 129: Chapter 5. Installation

    Unpack and inspect your power supply carefully. Check for obvious physical damage. If no damage is apparent, proceed with the unit connections. If you do see signs of shipping damage, contact Advanced Energy Industries, Inc., and the carrier immediately. Save the shipping container for submitting necessary claims to the carrier.

  • Page 130: Figure 5-1. Dimensional Drawing

    ® Advanced Energy Figure 5-1. Dimensional drawing Installation 5702199-A Page 130 of 182...

  • Page 131: Cooling Requirements

    Pinnacle™ 20 kW COOLING REQUIREMENTS For the Pinnacle supply to be sufficiently cooled, the cabinet must be set up to: • Bring in coolant air of the correct temperature (40ºC maximum) • Distribute coolant air to the power supplies • Prevent air exhausted from the cabinet from circulating back and becoming input air •...
  • Page 132 ® Advanced Energy 6 kW 6x6 kW 12 kW 10 kW 10x10 kW 10x6 kW 20 kW Installation 5702199-A Page 132 of 182...

  • Page 133: Figure 5-2. Top, Side, And Inter-Unit Clearance For Pinnacle Units Stacked In A Cabinet

    Pinnacle™ 20 kW Figure 5-2. Top, side, and inter-unit clearance for Pinnacle units stacked in a cabinet 5702199-A Installation Page 133 of 182...

  • Page 134: Making Rear Panel Connections

    Note: For optimal performance, ground an equi-potential ground stud to the system ground. Connecting a Pinnacle Remote Active Panel Connections for an Advanced Energy Pinnacle Remote Active Panel are made through a 9- pin, male, subminiature-D connector labeled REMOTE ACTIVE PANEL on the rear panel.

  • Page 135: Connecting A Remote Passive Panel

    Pinnacle™ 20 kW Connecting a Remote Passive Panel Connections for a remote passive front panel are made through the female, 15-pin, subminiature-D connector labeled REMOTE PASSIVE PANEL on the rear panel. The rear of the remote passive panel features a male, 15-pin, subminiature-D connector. Use the cable provided with the remote passive panel to connect the panel to your Pinnacle unit.

  • Page 136: Connecting For Devicenet Control

    ® Advanced Energy can sink 60 mA, and the voltage on should not exceed 20 V. On the 400 V Pinnacle supply, and on this port are feedback connections from a set of (normally open) auxiliary connectors on the main contactor.
  • Page 137 Pinnacle™ 20 kW This device must be used in an overvoltage category II installation only. If your unit does not have a circuit breaker, install and operate it with an AE-approved circuit breaker on the ac input to provide the required over-current protection. To connect your system to the power supply, you need stranded wire of a gauge consistent with your application and applicable requirements.

  • Page 138: Connecting Output Power

    ® Advanced Energy Connecting Output Power RISK OF DEATH OR BODILY INJURY. Disconnect and Lockout/Tagout all sources of input power before disconnecting output cables. Disconnect all sources of input power before working on this unit or anything connected to it.

  • Page 139: Figure 5-4. Rear View Of Terminal Block Housing Without Strain Relief Attached

    Pinnacle™ 20 kW Figure 5-4. Rear view of terminal block housing without strain relief attached. Note: The strain relief does provide output interlock, but it does not provide grounding. When connecting the Pinnacle output to the system, ensure that the cable shield (also the positive) connects with the chamber ground and that the negative wire (cable core) connects to the target.

  • Page 140: Connecting For Master/Slave

    ® Advanced Energy Optimal output connection using triax cable Connecting for Master/Slave The Pinnacle design lets you configure up to six Pinnacle supplies as a master/slave system. Any Pinnacle unit that features the master/slave Host card (see Figure 5-5 on page 5-13) can function as either a master unit or a slave unit.

  • Page 141: Configuring Your Master Unit

    Pinnacle™ 20 kW 5 on page 5-13). You will use P1 and P2 to connect a master unit to a slave unit and a slave unit to another slave unit. The card also includes a Master / Slave switch. You will use this switch to indicate whether the supply is functioning as master / stand-alone or slave.

  • Page 142: Figure 5-6. Configuration For Pinnacle Master/Slave System

    ® Advanced Energy 5. Use the grounding strap provided to connect an equi-potential ground stud on the first slave unit to an equi-potential ground stud of the next slave unit. Continue connecting together subsequent slave unit chassis in this manner. We recommend you connect the ground stud on the master unit to system ground.

  • Page 143: Monitoring Your Master / Slave System

    Pinnacle™ 20 kW MONITORING YOUR MASTER / SLAVE SYSTEM • If you have a passive front panel or remote passive panel attached to your master unit, you can view the combined output of your master/slave system (power or current). The passive front panel of each slave unit displays the individual unit's output.

  • Page 144: Understanding Master/Slave Input On/Off Combinations

    ® Advanced Energy UNDERSTANDING MASTER/SLAVE INPUT ON/OFF COMBINATIONS Unique logic in the Pinnacle power supply lets you power on and off master and slave units independently of one another. Table 5-3 on page 5-16 lists valid input on and off sequences.
  • Page 145 Pinnacle™ 20 kW Table 5-3. Input Sequences for Master and Slave Units Acceptable Condition Condition Condition Response (Type of Sequence of Master of Slave of Output Fault) for ... Unit’s AC Unit’s AC Input Input ac input Switching ac Off by No fault power is OFF input power...
  • Page 146 ® Advanced Energy Table 5-3. Input Sequences for Master and Slave Units Acceptable Condition Condition Condition Response (Type of Sequence of Master of Slave of Output Fault) for ... Unit’s AC Unit’s AC Input Input Illegal power on ac input Switching ac Explicit-clear fault;...

  • Page 147: Back Panel Illustration

    Pinnacle™ 20 kW BACK PANEL ILLUSTRATION Figure 5-7. Passive and active front panel (rear view) 5702199-A Installation 5-19 Page 147 of 182...
  • Page 148 ® Advanced Energy 5-20 Installation 5702199-A Page 148 of 182...

  • Page 149: Chapter 6. Operation

    If you are using an active front panel or a Pinnacle Remote Panel, verify that the display screen displays two messages in sequence: “Advanced Energy, Fort Collins, Colorado” and then “Power Up Sequence, Please Wait.” In addition, verify that an LED lights to show the control setting and another lights to show the regulation setting.

  • Page 150: Understanding Pinnacle Arc Handling

    ® Advanced Energy 5. Enter a setpoint value. 6. If necessary, enable joule mode and select a setpoint in joules (available only through the serial port, the active front panel, or the Pinnacle Remote Panel). 7. If necessary, enable target life counters and select a target life for each applicable target (available only through the serial port, the active front panel, or the Pinnacle Remote Panel).

  • Page 151: Voltage Arc Trip Level

    Pinnacle™ 20 kW In addition to shipping with arc handling enabled, the Pinnacle ships with these arc handling defaults: metal target, 50 V trip level. These settings provide the highest through-put with minimal arc damage to metal targets. You can change these and other arc handling settings through the Pinnacle Remote Active Panel or the serial port.

  • Page 152: Target Type: Metal

    ® Advanced Energy Target Type: Metal Use the metal setting only for metal targets. Indicating a metal target pre-selects an arc detect delay time of 0 μs during a normal process cycle and 20 μs during the TCC. It sets an arc shutdown time of 30 μs during both a normal cycle and the TCC.

  • Page 153: Arc Shutdown Time

    Pinnacle™ 20 kW Arc Shutdown Time Arc shutdown time is the length of time that the Pinnacle supply interrupts power flow in response to an arc. Selecting a target type of “metal” or “non-metal” will pre-select arc shutdown times for you. However, if you want a custom arc shutdown time, select one based on system conditions.
  • Page 154 ® Advanced Energy Operation 5702199-A Page 154 of 182...

  • Page 155: Chapter 7. Troubleshooting And Customer Support

    Pinnacle™ 20 kW Troubleshooting and Customer Support BEFORE CALLING AE GLOBAL SUPPORT RISK OF DEATH OR BODILY INJURY. Disconnect all sources of input power before working on this unit or anything connected to it. Operating and maintenance personnel must have the correct training before setting up, maintaining, or troubleshooting high-energy electrical equipment.

  • Page 156: Checks With The Power On

    ® Advanced Energy 6. Ensure that input power meets specifications. (See the “Specifications” chapter for specifics.) 7. Ensure ground connections are adequate and secure. 8. Check the position of the switches on the DIP for the serial (Host) port (if your unit has a Host port) against the addressing information in the “I/O Communication and Control”...

  • Page 157: Checks If The Output Does Not Turn On

    Pinnacle™ 20 kW 9. Determine whether the cooling fans are functioning, and ensure your cabinet allows for adequate ventilation for all the units in the cabinet. (To determine the correct volumes, see the “Installation” chapter.) If the fans are not functioning properly, call AE Global Support.
  • Page 158 ® Advanced Energy Table 7-1. Help Codes Help Code Problem Indicated Suggested Action H006 The number of data bytes Review the AE Bus AEBus: Data Byte sent by the Host via AE Bus command list. Count Incorrect is incorrect. H007...

  • Page 159: Passive Display Panel Codes

    Pinnacle™ 20 kW Table 7-1. Help Codes Help Code Problem Indicated Suggested Action H021 The output could not ramp Adjust the ramp parameters. Ramp Parameters Out to the requested setpoint. Of Range however, the output is ON. H080 The action requested could No action.

  • Page 160: Led Troubleshooting Table

    ® Advanced Energy LED Troubleshooting Table Refer to this table before you call AE Global Support . Table 7-3. Troubleshooting LEDs Status POWER Normal POWER The Pinnacle unit is not receiving ac input power. Power the unit off. Using all applicable safety precautions,...

  • Page 161: Clearing The Error Code

    Pinnacle™ 20 kW If you cannot identify the problem by following this checklist, please call AE Global Support. If the unit's front panel or Pinnacle Remote Active Panel displays an error code, see “Error Code Troubleshooting Table” on page 7-8. To reset the unit's user-selectable parameters to the factory defaults, read about the default function in the “I/O Communication and Control”...

  • Page 162: Error Code Troubleshooting Table

    ® Advanced Energy Error Code Troubleshooting Table Use the following table to trouble shoot error codes. Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E000 The DSP failed to respond to Power the unit off and then Control Circuit Fault the processor.
  • Page 163 Pinnacle™ 20 kW Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E004 The unit is overheating. Inspect the unit's cooling Heat Sink Over- system and review cooling temperature specifications: ensure that the (self clear) input air temperature is correct, that the Pinnacle unit's fans are functioning properly, and that your...
  • Page 164 ® Advanced Energy Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E011 The unit's power inverter on Using all applicable safety Side A: Inverter Fault Side A cannot produce precautions, inspect your ac Occurred power. input power source to ensure...
  • Page 165 Pinnacle™ 20 kW Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E021 The cable between the logic Power the unit off, check the Interlock Open: Cable card and the inverter output cable connection, and then (self clear) board has come loose.
  • Page 166 ® Advanced Energy Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E030 Flash memory was not Call AE Global Support. Processor Flash not initialized properly. Initialized Error Codes E51 through E69 refer to Profibus interface errors.
  • Page 167 Pinnacle™ 20 kW Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E076 Internal software error. Call AE Global Support. Escape Opcode E077 Internal software error. Call AE Global Support. Co-processor E078 Internal software error. Call AE Global Support. Pre-defined Interrupt E079 The Pinnacle unit's software...

  • Page 168: Table 7-4. Error Codes

    ® Advanced Energy Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E081 An error occurred while the If you have a Pinnacle Master/Slave Fault Master/Slave system was Remote Active Panel or an (See the “Error E081 running.
  • Page 169 Pinnacle™ 20 kW Table 7-4. Error Codes Error Code and Problem Indicated Suggested Action Message E090 Loss of external DeviceNet Ensure that DeviceNet is Internal DeviceNet Com bus power to the Pinnacle properly attached to the Error DeviceNet card. Internal Pinnacle supply and that the communications between the DeviceNet bus is receiving...

  • Page 170: Error E081 Fault Vector

    ® Advanced Energy Error E081 Fault Vector The Master/Slave fault vector associated with error code E081 E81 contains three hex bytes, separated into one two-byte word and a one-byte word (see Command 135 of the AE Bus command list). The two-byte word is a bit-wise “or” of all the slave unit errors; thus if a bit is set, the error exists in one or more slaves.

  • Page 171: Slave Status High Byte

    Pinnacle™ 20 kW SLAVE STATUS HIGH BYTE BIT 7 6 5 4 3 2 1 0 | | | | | | | Control circuit fault | | | | | |..Configuration fault | | | | |...Over-temperature fault | | | |....Interlock open | | |......Contactor not closed | |......Reserved |.......Reserved...

  • Page 172: Ae Global Support

    ® Advanced Energy AE GLOBAL SUPPORT Please contact one of the following offices if you have questions: Table 7-5. AE Global Support Locations Office Telephone AE, World Headquarters Phone: 800.446.9167 1625 Sharp Point Drive Fax: 970.407.5981 Fort Collins, CO 80525 USA Email: technical.support@aei.com...

  • Page 173: Returning Units For Repair

    ® To ensure years of dependable service, Advanced Energy products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide.

  • Page 174: Authorized Returns

    ® Advanced Energy All warranty work will be performed at an authorized AE service center (see list of contacts at the beginning of this chapter). You are responsible for obtaining authorization (see details below) to return any defective units, prepaying the freight costs, and ensuring that the units are returned to an authorized AE service center.
  • Page 175 Pinnacle™ 20 kW Index enabling at power up 6-2 metal targets 6-4 accuracy non-metal targets 6-4 analog signals 3-5 overview 2-2 output 3-4 setting 4-33 readback 3-5 TCC enable 6-3 user-defined limits 3-5 using 6-2 active front panel ARC LED 4-16 see control panel arc recovery test 6-5 addressing...
  • Page 176 ® Advanced Energy DeviceNet 4-5 coolant specifications 3-9 grounding connections 5-6 cooling requirements 5-3 input power 5-8 CSR Codes master/slave 5-12 see command status response codes optimal output connection 5-11 current output 5-10 accuracy of user-defined limit 3-5 Remote Active Panel 4-14...
  • Page 177 Pinnacle™ 20 kW electromagnetic compatibility 4-53 see EMC commands 4-55 electromagnetic interference communications protocol 4-50 see EMI ideal communication 4-52 EMC 1-4 message fields 4-50 output connection 5-10 message packet 4-50 EMI 1-4 connecting Remote Active Panel 5-6 icons connecting serial (Host) port 5-7 in user manual 1-1 connecting User port 5-7 on unit 1-2...
  • Page 178 ® Advanced Energy connecting 5-7 mode, regulation 6-1 isolated AE Bus 4-43 MODIFY knob 4-16 4-19 setting click rate 4-27 monitoring joule mode arc density 3-2 enabling 6-2 master/slave system 5-15 setting 4-39 process 4-28 jumpers AE Bus Host 4-47...
  • Page 179 Pinnacle™ 20 kW overview, operating 6-1 range impedance 3-8 operating 3-7 panel mode, setting 4-27 readback accuracy 3-5 passive display panel 4-12 rear panel, making connections 5-6 codes 4-12 recipes, ramping 3-2 DISPLAY buttons 4-12 recipes, setting 4-37 LEDs 4-13 regulation mode 6-1 troubleshooting codes 7-5 definition of 3-1...
  • Page 180 ® Advanced Energy serial communications supply parameters, setting 4-26 AE Bus Host 4-42 switches, rotary (DeviceNet) 4-5 service menu 4-20 symbols checking software versions 4-25 in user manual 1-1 checking your ROM 4-25 on unit 1-2 debugging your unit 4-24...
  • Page 181 Pinnacle™ 20 kW type conventions in user manual 1-1 unpacking 5-1 user manual icons used 1-1 symbols used 1-2 type conventions 1-1 user mode 4-15 4-17 User port 4-1 analog interface scaling 3-6 connecting 5-7 EMI 4-1 installation 4-1 pin descriptions 4-2 signals 4-1 target selection 4-2 see also DeviceNet...
  • Page 182 ® Advanced Energy viii Index 5702199-A Page 182 of 182...

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