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Troubleshooting

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Summary of Contents for Advanced Energy PE II

Page 1 Advanced Energy PEII 10 kW Low-Frequency Power Supply Limited Availability Used and in Excellent Condition Buy Today! https://www.artisantg.com/61128-1 A l l t r a d e m a r k s , b r a n d n a m e s , a n d b r a n d s a p p e a r i n g h e r e i n a r e t h e p r o p e r t y o f t h e i r r e s p e c t i v e o w n e r s .
Page 2 PE II 10 kW Power Supply User Manual July 2004 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 4 User Manual PE II 10 kW Power Supply 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 5 ® Advanced Energy 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 6: Disclaimer And Limitation Of Liability
Inc. All Rights Reserved. DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by Advanced Energy Industries, Inc. without prior notice. Advanced Energy Industries, Inc. makes no warranty of any kind whatsoever, either expressed or implied, with respect to the information contained herein.
Page 7: Customer Feedback
® is a registered trademark of Advanced Energy Industries, Inc. CUSTOMER FEEDBACK Advanced Energy’s technical writing staff has carefully developed this manual using research-based document design principles. However, improvement is ongoing, and the writing staff welcomes and appreciates customer feedback.
Page 8: Table Of Contents
What’s New in the PE II Power Supply ....... . .
Page 9 ® Advanced Energy Chapter 3. Specifications Functional Specifications ..........3-1 Physical Specifications .
Page 10 PE II 10 kW Power Supply Spacing Requirements......... . 5-1 Installation Requirements .
Page 11 ® Advanced Energy Chapter 6. Troubleshooting and Global Customer Support Troubleshooting the Unit ..........6-1 Checks With Power Off .
Page 12 PE II 10 kW Power Supply List of Tables Table 1-1. Electromagnetic compatibility (EMC) directives and standards ..1-5 Table 1-2. Safety directives and standards ........1-5 Table 1-3.
Page 13 ® Advanced Energy 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 14 PE II 10 kW Power Supply List of Figures Figure 1-1. Interlock circuit ..........1-8 Figure 2-1.
Page 15 ® Advanced Energy Figure 5-13. Output power connections for dual (floating) output ....5-17 Figure 5-14. Prepared line cord for AC input power connections ....5-19 Figure 5-15.
Page 16: Chapter 1. Safety And Product Compliance Guidelines
Guidelines IMPORTANT SAFETY INFORMATION ® To ensure safe installation and operation of the Advanced Energy PE II power supply, read and understand this manual before attempting to install and operate this unit. At a minimum, read and follow the safety instructions and practices documented under “Safety Guidelines”...
Page 17: Safety Guidelines
® Advanced Energy DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. DANGER is limited to the most extreme situations. WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and/or property damage.
Page 18: Interpreting Product Labels
PE II 10 kW Power Supply Interpreting Product Labels The following labels may appear on your unit: Hazardous voltage Earth ground High voltage Hot surface Nonionizing radiation Protective Earth ground Refer to manual for more information 5706056D Safety and Product Compliance Guidelines...
Page 19: Product Compliance
® Advanced Energy Short circuit protected CE label PRODUCT COMPLIANCE The following sections include information about unit compliance and certification, including the conditions of use required to be in compliance with the standards and directives. Note: Any unauthorized expansion, repair, modification, or misuse of this product violates any compliance or certification associated with the product.
Page 20: Electromagnetic Compatibility (Emc) Directives And Standards
PE II 10 kW Power Supply compliance of the overall system. If this equipment is used with external components, the user must ensure that the Safety and EMC requirements are not violated. ELECTROMAGNETIC COMPATIBILITY (EMC) DIRECTIVES AND STANDARDS Table 1-1. Electromagnetic compatibility (EMC) directives and standards...
Page 21: Conditions Of Use
® Advanced Energy You must stop coolant flow when the PE II power supply is not operating or severe damage may occur from condensation. Condensation damage can result in a disqualification of the warranty if proper precautions are not taken to arrest cooling water flow during non-operating periods.
Page 22: Interlocks
The presence of interlocks does not imply operator protection. Table 1-3 lists the hardware interlocks associated with the PE II power supply. To recover from an interlock fault, see “User Port Pin Descriptions” on page 4-2.
Page 23: Figure 1-1. Interlock Circuit
® Advanced Energy PE II power supply System controller PE II User port interface User port pins Figure 1-1. Interlock circuit Safety and Product Compliance Guidelines 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 24: Chapter 2. Product Overview
The following information discusses the different product benefits of the PE II power supply. HIGH POWER DENSITY The PE II power supply features an output power factor of greater than 0.9, while featuring a compact design and wide tap range. WIDE TAP RANGE The voltage range of the PE II power supply allows you to operate continuously through nearly a 10:1 impedance range.
Page 25: Automatic Process Safeguard
FLEXIBLE MODULARITY The PE II power supply is 177 mm (6.97") high. The PE II power supply is considerably smaller than competing power systems with comparable power configurations.
Page 26: Functional Description
PE II 10 kW Power Supply FUNCTIONAL DESCRIPTION Figure 2-1 and the following paragraphs provide a high-level description of the PE II power supply operation. Output Monitor Output MEASUREMENT Power LOAD MATCH Cooling Water Line INVERTER Power BUS/AUX MOTHER BOARD...
Page 27: Measurement/Load Match
The following sections describe the new features and differences of the PE II power supply compared to the PE power supply. Additionally, we offer some suggestions to facilitate the transition from a PE power supply to a PE II power supply in your system.
Page 28: Differences Between Pe And Pe Ii Power Supplies
• Changed User port connector from a 15-pin subminiature D connector on the PE power supply to a 25-pin subminiature D on the PE II power supply. • PE II power supply requires you to supply +24 V at 2.5 A maximum to operate the isolated digital I/O.
Page 29: Using A Pe Ii Power Supply
Advanced Energy Using a PE II Power Supply When replacing the PE power supply with a PE II power supply, do the following to facilitate the transition in your system: • Leave the regulation signal open for power regulation on the PE II unit.
Page 30: Chapter 3. Specifications
PE II 10 kW Power Supply Chapter Chapter Specifications FUNCTIONAL SPECIFICATIONS Table 3-1 lists the functional specifications for the PE II power supply. Table 3-1. Functional specifications Description Specification Control signal sources The unit is controlled from: • The analog/digital User port, or •...
Page 31 ® Advanced Energy Table 3-1. Functional specifications (Continued) Protection The PE II power supply is designed to protect itself from damage under the following conditions: • Any unmatched load condition at the unit output. Output power fold back occurs as required by the power supply protection circuits.
Page 32 PE II 10 kW Power Supply Table 3-1. Functional specifications (Continued) Master/Slave capability You can connect the PE II power supply with other PE II power supplies in a master/slave configuration, combining up to six units or 60 kW total. The power supplies must be the same power level.
Page 33: Physical Specifications
® Advanced Energy PHYSICAL SPECIFICATIONS Table 3-2 lists the physical specifications for the PE II power supply. Figure 3-1 on page 3-7 illustrates the unit dimensions. Table 3-2. Physical specifications Description Specification Size 177 mm (H) x 482.60 mm (W) x 596.90 mm (D) "...
Page 34 The input requires a 4-conductor, 6 AWG, shielded wire terminated with ferrules. Note: Advanced Energy Industries, Inc. does not include the input cable with the PE II power supply. You are required to supply the cable for the input connection.
Page 35 CEX/Drive ports Advanced Energy Industries, Inc. supplies the 0.9 m cable (3´) cable with the PE II power supply. Secure the 50-pin, SCSI 2, male cable connectors with spring clips at one end and 2-56 jack screws at the other. The cable is shielded with 25 pairs of wire having a 100 Ω...
Page 36: Dimensional Drawing
PE II 10 kW Power Supply Dimensional Drawing Figure 3-1. Unit dimensions 5706056D Specifications Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 37: Electrical Specifications
® Advanced Energy ELECTRICAL SPECIFICATIONS Table 3-3 lists the electrical specifications for the PE II power supply. Table 3-3. Electrical specifications Description Specification 208 VAC Input voltage 180 to 230 VAC, 3-phase, 4-wire; 47 to 64 Hz; no neutral required. For wye connections, leakage (wye or delta connection) current is less than 3.5 mA.
Page 38 PE II 10 kW Power Supply Table 3-3. Electrical specifications (Continued) Voltage +20% above maximum voltage within a given tap range, as shown in table on load match output parameters. “Tap Operating Information” on page 3-11 tap ranges. Impedance Folds back current as a function of power at 10 kW.
Page 39 ® Advanced Energy Table 3-3. Electrical specifications (Continued) -15% to +10% gives ≤ 0.1% for a single unit Line regulation 0.15% combined change in power, voltage, or current (depending on the selected mode of regulation) Control loop response Typically 100 Hz for power, voltage, and current...
Page 40: Tap Operating Information
PE II 10 kW Power Supply Table 3-3. Electrical specifications (Continued) Measurement accuracy of single unit or slaves ± 100 W for all impedances Power ± 22 V for less than 25° phase Voltage ± 50 V for greater than 25° phase at all impedances ±...
Page 41: Tap Operating Ranges
® Advanced Energy Table 3-4. Output load match parameters (for 10 kW units) Taps Ratio Min V/Max I (Z) Normal V/I (Z) Max V/Min I (Z) 307 V/32 A (9 Ω) 365 V/27 A (14 Ω) 433 V/23 A (19 Ω) 0.67...
Page 42: Figure 3-3. Tap 1 Operating Range
PE II 10 kW Power Supply Figure 3-3. Tap 1 operating range Figure 3-4. Tap 2 operating range 5706056D Specifications 3-13 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 43: Figure 3-5. Tap 3 Operating Range
® Advanced Energy Figure 3-5. Tap 3 operating range Figure 3-6. Tap 4 operating range 3-14 Specifications 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 44: Figure 3-7. Tap 5 Operating Range
PE II 10 kW Power Supply Figure 3-7. Tap 5 operating range Figure 3-8. Tap 6 operating range 5706056D Specifications 3-15 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 45: Figure 3-9. Tap 7 Operating Range
® Advanced Energy Figure 3-9. Tap 7 operating range Figure 3-10. Overlap of the tap operating ranges 3-16 Specifications 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 46: Environmental Specifications
Maximum absolute humidity when the unit temperature directly decreases from +70°C to +15°C COOLING SPECIFICATIONS Table 3-6 lists the water coolant specifications for the PE II power supply. Do not use de-ionized water for cooling AE power supplies. 5706056D Specifications 3-17 Artisan Technology Group - Quality Instrumentation ...
Page 47: Table 3-6. Cooling Specifications
® Advanced Energy You must stop coolant flow when the PE II power supply is not operating or severe damage may occur from condensation. Condensation damage can result in a disqualification of the warranty if proper precautions are not taken to arrest cooling water flow during non-operating periods.
Page 48: Chapter 4. Communication Interfaces
(33 feet). Minimize interference from adjacent electrical equipment by terminating the EMI shield in the cable to the metal shells of the cable’s connectors. Additionally, you must tie the chassis of the PE II power supply to a local earth ground through an adequately sized copper grounding strap.
Page 49: User Port Pin Descriptions
® Advanced Energy Table 4-1. User port signal type descriptions Description Characteristics Analog signal An “.A” indicates an analog signal. All analog input/output signals characteristics are 0 V to 10 V pseudo-differential (non-ground referenced at the power supply). The analog reference lines should be tied to chassis or analog ground at the controller end.
Page 50 PE II 10 kW Power Supply Table 4-2. User port pin descriptions (Continued) Signal Return Signal Name Signal Description Type POWER Analog Represents the average value of the output output power. The signal is scaled as follows: • 0 V = 0 kW •...
Page 51 ® Advanced Energy Table 4-2. User port pin descriptions (Continued) Signal Return Signal Name Signal Description Type VOLTAGE ARC Digital A high signal confirms that a voltage arc (V-ARC) output has occurred; typical signal time is 20 ms ± 2 ms.
Page 52 PE II 10 kW Power Supply Table 4-2. User port pin descriptions (Continued) Signal Return Signal Name Signal Description Type SET POINT Digital A high signal confirms that the power output supply is delivering the requested set point ( high).
Page 53: Regulation Mode Control Pins
® Advanced Energy Table 4-2. User port pin descriptions (Continued) Signal Return Signal Name Signal Description Type REG 2 Digital Sets the regulation mode remotely in conjunction with REG 1 (pin 11) input (Table 4-3 on page 4-6). Used with TAP 1 (pin 12) and TAP 3...
Page 54: User Port Wiring Diagrams
(Pin 12) (Pin 13) (Pin 25) User Port Wiring Diagrams The following schematics illustrate how to properly connect the PE II power supply User port. For detailed pin descriptions, see “User Port Pin Descriptions” on page 4-2. ANALOG INPUT WIRING DIAGRAM...
Page 55: Analog Output Wiring Diagram
® Advanced Energy ANALOG OUTPUT WIRING DIAGRAM PE II User I/O Interface Cable User Control I/O Figure 4-3. Analog output schematic DIGITAL INPUT WIRING DIAGRAM (DIGITAL 0-24 V) PE II User I/O Interface Cable User Control I/O Figure 4-4. Digital input (0 V to 24 V) schematic...
Page 56: Digital Output Wiring Diagram
PE II 10 kW Power Supply DIGITAL OUTPUT WIRING DIAGRAM PE II User I/O Interface Cable User Control I/O Figure 4-5. Digital output schematic 5706056D Communication Interfaces Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 57: Digital Input Wiring Diagram (Non-24 V)
® Advanced Energy DIGITAL INPUT WIRING DIAGRAM (NON-24 V) Figure 4-6. Digital input (non-24 V) schematic OUTPUT ON WIRING DIAGRAM Figure 4-7. Output on schematic 4-10 Communication Interfaces 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 58: Cex/Drive In Port Connector
PE II 10 kW Power Supply CEX/DRIVE IN PORT CONNECTOR The CEX/Drive In port is a 50-pin, SCSI 2, female connector with 2-56 jack posts located on the rear of the unit. This port serves as a communication interface for power supplies connected in a master/slave or CEX configuration.
Page 59: Rf Output Monitoring Ports
“Active Front Panel” on page 4-14 for more information. Passive Front Panel The passive front panel features six status LEDs which show the PE II power supply status. To control and monitor the PE II power supply, use the User port communication interface.
Page 60: Table 4-6. Passive Front Panel Led Status
PE II 10 kW Power Supply Figure 4-10. Passive front panel LEDs Table 4-6. Passive front panel LED status Status Description Interlock When illuminated, this LED indicates that AC power is available to the unit, and indicates the status of the I/O interlock.
Page 61: Active Front Panel
® Advanced Energy Table 4-6. Passive front panel LED status (Continued) Status Description Setpoint When illuminated, this LED indicates that the unit is able to satisfy the requested set point, power, voltage, or current. The status of this LED works in conjunction with the...
Page 62: Table 4-7. Active Front Panel Led Status
PE II 10 kW Power Supply Table 4-7. Active front panel LED status Status Description Interlock When illuminated, this LED indicates that AC power is available to the unit, and indicates the status of the I/O interlock. The status of this LED works in conjunction with the Output LED to indicate problems in the setup of the unit or a combined system of power supplies.
Page 63: Output And Set Point Readouts
When illuminated, this yellow LED indicates that the phase lock loop of the PE II power supply is unable to lock on to the reference frequency. The reference frequency for a master unit is internal or from the CEX signal.
Page 64: Figure 4-13. Illustration Of Voltage And Current Waveforms
DC representation. In this situation, you must understand that the power reading displayed by the PE II power supply is not the result of the peak voltage multiplied by the peak current, and thus, does not represent peak power. The power reading displayed by the unit and used for power regulation is true power delivered to the chamber.
Page 65: Output Power Switches
OUTPUT POWER SWITCHES When in local control mode, the PE II power supply output power is controlled by the Output Power Stop and Start switches. These latch-type switches stay in the selected position: in for on (or closed), and out for off (or open) when pressed. These switches are disabled when the unit is operating in remote mode (monitoring and control functions are assigned to a controller through the User port).
Page 66: Regulation Switches
Power REMOTE SWITCHES The Remote switches determine which functions of the PE II power supply you will control from the active front panel (local mode) and the User port (remote mode). These latch-type switches stay in the selected position: in for on (or closed), and out for off (or open) when pressed.
Page 67: Tap Select Knob
® Advanced Energy Figure 4-16. Active front panel Remote switches The Remote switches function according to the following: • Start/Stop switch Press this switch to assign the power stop/start function through the User port. When the LED on this switch is illuminated, the Output Power switches on the active front panel are disabled.
Page 68: Level Knob
PE II 10 kW Power Supply Figure 4-17. Active front panel Tap Select knob LEVEL KNOB When in local control mode, use the Level knob to select a set point level for the regulation mode (power, voltage, or current). As you set the set point, you can view the setting on the digital display readout screen.
Page 69 ® Advanced Energy 4-22 Communication Interfaces 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 70: Chapter 5. Installation And Operation
PE II power supply. Spacing Requirements For the PE II power supply to be sufficiently cooled, you must mount the PE II power supply so that there is: • A minimum of 25 mm (1") clearance on each side of the unit •...
Page 71: Unpacking The Unit
Rack mounting ears are provided for standard 19 instrumentation rack. You must use support rails to support the unit. The PE II power supply face plate will not support the weight of the unit. Grounding the Unit RISK OF DEATH OR BODILY INJURY. Do not attempt to turn on power until the PE II power supply is grounded.
Page 72: Connecting Cooling Water
PE II 10 kW Power Supply The PE II power supply features an RFI ground stud. A suitable chassis ground connection made to this stud minimizes radio frequency interference. You must ground the power supply as specified by the conditions of use. See “Conditions of...
Page 73: Connecting Output Power
CABLE REQUIREMENTS For a PE II power supply, you need an output cable with an operating voltage of 1100 V and current rating of 17.5 A. In addition, the insulation over the outside shield should be rated for 1100 V.
Page 74: Connecting A Single (Grounded) Output Configuration
PE II 10 kW Power Supply A dual (floating) output is a single output that has two terminals isolated from ground. Dual (floating) output does not have two separate terminals. The dual (floating) output can be converted to a single (grounded) output by grounding one of the output terminals.
Page 75: Figure 5-1. Coax Cable With 2" Of Braided Shield In Place (Small Shield)
® Advanced Energy Figure 5-1. Coax cable with 2" of braided shield in place (small shield) 5. Fold or bend 2" of shield around the center conductor back 1" over the outside insulation (see Figure 5-2). Figure 5-2. Coax cable with braided shield folded back (small shield) 6.
Page 76: Figure 5-3. Prepared Coax Cable For Single Output (Small Shield)
PE II 10 kW Power Supply Figure 5-3. Prepared coax cable for single output (small shield) 10. See “To Install the Single (Grounded) Output Coax Cable” on page 5-8 complete installation of the output cable. To Prepare an Output Cable with a Larger Shield The following procedure describes how to prepare the cable if the (braided) shield diameter is greater than 9 mm (0.35").
Page 77: Figure 5-5. Prepared Coax Cable Single Output (Large Shield)
(braided) shield diameter greater than 9 mm (0.35"). Note: If the outside diameter of the cable is less than 13 mm (0.5"), remove the black insert in the PE II strain relief and replace it with the grey insert to accommodate the smaller cable.
Page 78: Figure 5-6. Single (Grounded) Output Power Connection Using Coax Cable
PE II 10 kW Power Supply 4. Connect the jumper wire to the center position of the terminal strip (labeled with a ground symbol in Figure 5-6). Tighten the terminal screw to secure the wire connection. Note: Torque the terminal screw 1.5 to 1.8 Nm (1.11 to 1.33 lb-ft).
Page 79: Figure 5-7. Prepared Multi-Wire Cable For Single (Grounded) Output
® Advanced Energy To Prepare a Multi-Wire Output Cable for a Single (Grounded) Output Configuration The following procedure explains how to prepare a multi-wire output cable for a single (grounded) output configuration. 1. Cut the cable to the desired length plus 6".
Page 80 Note: If the outside diameter of the cable is less than 13 mm (0.5"), remove the black insert in the PE II strain relief and replace it with the grey insert to accommodate the smaller cable.
Page 81: Connecting A Dual (Floating) Output Configuration
® Advanced Energy Figure 5-8. Single (grounded) output power connection using multi-wire cable 6. Verify the wires have adequate slack inside the housing. Tighten the strain relief nut until it secures the cable into place. 7. Replace the cover on the output assembly. Replace and tighten the five cover screws.
Page 82: Figure 5-9. Prepared Coax Cable Single Output (Smaller Shield)
PE II 10 kW Power Supply • If your output cable braided shield is greater than 9 mm (0.35"), go to “To Prepare an Output Cable with a Larger Shield Diameter” on page 5-13. To Prepare an Output Cable with a Smaller Shield Diameter The following procedure explains how to prepare a cable with a (braided) shield diameter less than 9 mm (0.35").
Page 83: Figure 5-10. Prepared Coax Cable Single Output (Large Shield)
9 mm (0.35"). Note: If the outside diameter of the cable is less than 13 mm (0.5"), remove the black insert in the PE II strain relief and replace it with the grey insert to accommodate the smaller cable.
Page 84: Figure 5-11. Output Power Connections For Dual (Floating) Output
PE II 10 kW Power Supply Figure 5-11. Output power connections for dual (floating) output 7. Verify the wires have adequate slack inside the housing. Tighten the strain relief nut until it secures the cable into place. 8. Replace the cover on the output assembly. Replace and tighten the five cover screws.
Page 85: Figure 5-12. Prepared Multi-Wire Cable For Dual (Floating) Output
Note: If the outside diameter of the cable is less than 13 mm (0.5"), remove the black insert in the PE II strain relief and replace it with the grey insert to accommodate the smaller cable.
Page 86: Connecting Input Power
PE II 10 kW Power Supply 4. Connect the negative bundle to the left position of the terminal strip (labeled - in Figure 5-13). Tighten the terminal screw to secure the wire connection. Note: Torque the terminal screw 1.5 to 1.8 Nm (1.11 to 1.33 lb-ft).
Page 87: Cable Requirements
The PE II power supply requires a 208 VAC, three-phase, 47/64 Hz input voltage (for wye or delta connections). You connect the AC line input to the five terminal, DIN terminal block connector located on the rear panel of the unit.
Page 88: Figure 5-14. Prepared Line Cord For Ac Input Power Connections
PE II 10 kW Power Supply e. Strip off 0.5" insulation from the ends of the three wires and 0.5" off the ground. We suggest that you use a ferrule (brass sleeve) over each wire (optional). See Figure 5-14. Figure 5-14. Prepared line cord for AC input power connections 6.
Page 89: Figure 5-16. Input Terminal Block (Shown With Cover Removed)
® Advanced Energy 7. Feed the prepared cable through the strain relief nut, plastic insert, and strain relief body, towards the inside of the removed input cover. Note: Feed enough cable through the strain relief to give yourself adequate slack to make the input terminal connections.
Page 90: Connecting I/O And Auxiliary Connectors
CEX/Drive Out port with the product shipment. CONNECTING TO THE USER PORT To control and monitor the PE II power supply remotely from a system controller, you must connect the system controller to the power supply through the User port. See “User Port”...
Page 91: Connecting The Cex/Drive In And Out Connectors
1. Ensure all sources of input power to the PE II power supply and system controller or other control signal source are off. 2. Connect the I/O cable to the User port on the PE II power supply. Verify the connection is secure.
Page 92: Connecting For Stand-Alone Unit Operation
• You can only combine units of the same power level in a master/slave configuration. For example, you cannot place a PE II 5 kW unit with a PE II 10 kW unit in a master/slave configuration. • You can combine as many as six units in a master/slave configuration.
Page 93: Figure 5-18. Connections For A Master/Slave Configuration
Figure 5-19). Note: A total of six units can be combined. Within a combined block, you cannot mix PE II 5 kW units with PE II 10 kW units. Figure 5-18. Connections for a master/slave configuration 5-24 Installation and Operation 5706056D Artisan Technology Group - Quality Instrumentation ...
Page 94: Figure 5-19. Positive/Negative Output Connections For Multiple Units
PE II 10 kW Power Supply Figure 5-19. Positive/negative output connections for multiple units Connections for Common Exciter (CEX) Operation Figure 5-20 illustrates the proper configuration for connecting your power supplies for CEX operation. Figure 5-20. Connections for CEX units...
Page 95: Figure 5-21. Connections For Both Cex And Combined-Unit Configurations
® Advanced Energy Connecting for Master/Slave and CEX Operation You may connect your power supplies in a configuration set up for master/slave and CEX operation. When connecting for both types of configurations, the individual stacks (or groups) of power supplies are made up of one to six units. You can connect a total of 32 power supplies in one system.
Page 96: Figure 5-22. Advanced Combined Unit And Cex System Configuration
(units 9 through 11). • Unit 11 is the last unit and is, therefore, terminated with a CEX termination plug. Note: Within a combined-unit block, you cannot mix PE II 5 kW units with PE II 10 kW units.
Page 97: First-Time Operation
Remote switches are selected (the switch LEDs should be illuminated). 3. If you are operating a unit with a passive front panel: 4 Verify you have properly connected the system controller and the PE II power supply through the User port.
Page 98: Normal Operation
5. Turn on the circuit breaker that supplies input power to the PE II power supply. 6. Verify the Interlock LED is illuminated and steady.
Page 99 ® Advanced Energy 5-30 Installation and Operation 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 100 PE II 10 kW Power Supply 5706056D Installation and Operation 5-31 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 101: Advanced Arc Handling Capabilities
To access these switches you must remove the cover of the unit. The logic board is located on the right side of the unit as you face the front of the PE II power supply. Each DIP switch contains eight miniature switches (or min-switches) (see Figure 5- 23).
Page 102: I-Arc Settings (S1)
PE II 10 kW Power Supply Remove all input power before accessing the internal DIP switches. Figure 5-24. Switch locations for enhanced operation I-Arc Settings (S1) The purpose of the settings on switch 1 (S1) is to respond to a sudden change in the plasma impedance (called I-Arc) by shutting down the supply for 10 ms or until reset.
Page 103: Factory Settings (S1)
5-3) FACTORY SETTINGS (S2) Advanced Energy Industries, Inc., ships units with S2-2 and S2-6 disabled (open) and all other S2 switches enabled (closed). These settings set the activation level to 97 V, a time out function of 90 µs at 53% of loss of power, and V-Arc is disabled.
Page 104: Setting The Percentage Of Loss
PE II 10 kW Power Supply SETTING THE PERCENTAGE OF LOSS S2-7 and S2-8 set the percentage of loss (sensitivity) (see Table 5-3 on page 5-35). The percentage of loss is the percentage of the AC wave, which is proportional to the...
Page 105: Setting The Activation Level
® Advanced Energy SETTING THE ACTIVATION LEVEL S2-1 and S2-2 set the activation level. The activation level is the minimum voltage level at which the unit starts detecting V-Arcs. In other words, the activation level disables the detection of a V-Arc until the voltage reaches the defined level.
Page 106: Sample Tables For Determining V-Arc Settings
PE II 10 kW Power Supply 4. Set the time out to the minimum (90 µs)—S2-3, S2-4, and S2-5 are closed. 5. Enable V-Arc Response (S2-6 closed). 6. Record the rate (number of events/time) of V-Arc and I-Arc in Table 5-5 on page 5-37.
Page 107: Output Ramp Settings (S3)
I-Arc Output Ramp Settings (S3) Switch S3 allows you to set the PE II power supply output ramp. The output ramp is the amount of time the output takes to ramp from zero to set point—either after the output is turned on or after an I-Arc.
Page 108: Factory Settings (S3)
The power supply regulates the output during the on time and controls the peak—not the overage—of the pulsed output with the set point. To pulse the output of the PE II power supply, you can use a signal generator (see Figure 5-26 on page 5-40).
Page 109: Unit Illustrations
® Advanced Energy Figure 5-26. Pulsing limits UNIT ILLUSTRATIONS The following figures illustrate the front and rear panel views of the PE II power supply. 5-40 Installation and Operation 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 110: Passive Front Panel View
PE II 10 kW Power Supply Passive Front Panel View Figure 5-27. Passive front panel view 5706056D Installation and Operation 5-41 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 111: Active Front Panel View
® Advanced Energy Active Front Panel View Figure 5-28. Active front panel view 5-42 Installation and Operation 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 112: Rear Panel View
PE II 10 kW Power Supply Rear Panel View Water Connectors V-mon connector I-mon connector Figure 5-29. Rear panel view 5706056D Installation and Operation 5-43 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 113 ® Advanced Energy 5-44 Installation and Operation 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 114: Troubleshooting The Unit
PE II 10 kW Power Supply Chapter Chapter Troubleshooting and Global Customer Support This chapter contains basic troubleshooting information, as well as procedures for returning a unit for repair. TROUBLESHOOTING THE UNIT The following information helps you assess the condition of your unit and troubleshoot the fault occurrences.
Page 115: Checks With Power On
® Advanced Energy Checks With Power On With Power On, Complete the Following: 1. Follow the procedures in “First-Time Operation” on page 5-28. Is the unit functioning according to the first-time operation requirements? 4 If yes, your unit appears to be operating correctly, but if you suspect a...
Page 116 PE II 10 kW Power Supply 4 Oscilloscope with a camera or printer (for output monitor or waveforms) 4 Chart recorder If your problem persists after troubleshooting the unit, contact AE Global Customer Support (see “AE Global Customer Support” on page 6-17).
Page 117 ® Advanced Energy Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 118 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 119 ® Advanced Energy Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 120 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 121 ® Advanced Energy Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 122 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 123 ® Advanced Energy 6-10 Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 124 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support 6-11 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 125 ® Advanced Energy 6-12 Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 126 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support 6-13 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 127 ® Advanced Energy 6-14 Troubleshooting and Global Customer Support 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 128 PE II 10 kW Power Supply 5706056D Troubleshooting and Global Customer Support 6-15 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Page 129: Verifying Termination Plug Configuration
2. Verify pins 10 and 23 are shorted together (interlock jumper). 3. All other User port plug pins should read open between any other pin. AE WORLD WIDE WEB SITE For additional product information, please visit Advanced Energy’s World Wide Web site at: • http://www.advanced-energy.com...
Page 130: Ae Global Customer Support
PE II 10 kW Power Supply AE GLOBAL CUSTOMER SUPPORT Please contact one of the following offices if you have questions. Note: When calling AE Global Customer Support, make sure to have the unit serial number and part number. These numbers are available on unit labels.
Page 131: Returning Units For Repair
Support and that unit is found to be functional, you will be charged a re-test and calibration fee plus shipping charges. ® To ensure years of dependable service, Advanced Energy products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide.
Page 132: Authorized Returns
PE II 10 kW Power Supply For a warranty claim to be valid, it must: • Be made within the applicable warranty period • Include the product serial number and a full description of the circumstances giving rise to the claim •...
Page 133 ® Advanced Energy all cases, the seller has sole responsibility for determining the cause and nature of the failure, and the seller's determination with regard thereto shall be final. The AE Warranty Statement may be superseded by a service agreement entered into between AE and the buyer.
Page 134 PE II 10 kW Power Supply Index Symbols +24 V supply requirements 4-6 cable specifications 3-5 CEX/DRIVE connector 3-6 User port connector 4-1 CE marking 1-4 AC power input connector certification, product 1-4 line cord requirements 3-5 CEX setup type of 3-5...
Page 135 ® Advanced Energy temperature 3-18 cooling specifications 3-17 global customer support 6-17 current arc (I-Arc) grounding 5-2 settings 5-33 guidelines, safety 1-2 unit response 3-9 current regulation mode 3-9 Current Switch 4-19 I-Arc current, source 3-8 settings 5-33 customer support...
Page 136 PE II 10 kW Power Supply summary of 1-7 inverter module 2-4 operation advanced arc handling capabilities 5-32 CEX configuration 5-25 first-time procedures 5-28 labels on unit 1-3 interlocks 1-7 LEDs LED status for master unit 5-29 arc 4-14 LED status for slave unit 5-29...
Page 137 ® Advanced Energy CEX/DRIVE IN 4-11 CEX/DRIVE OUT 4-11 S1 settings 5-33 User 4-2 S2 settings 5-34 power calculation 4-17 S3 settings 5-38 power efficiency 3-8 safety power factor 3-8 checks 6-1 power limit 3-8 directives and standards 1-4 power regulation mode 3-9...
Page 138 PE II 10 kW Power Supply termination plug, continuity check 6-16 to set tap position 4-7 load range graph 3-16 parameters for 3-12 selecting a 3-11 4-20 voltage arc (V-Arc) tap 1 operating graph 3-13 settings 5-34 tap 2 operating graph 3-13...
Page 139 PE II 10 kW Power Supply 5706056D Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

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