Page 1 U S ER MANUAL Pinnacle™ 20 kW (325–650 Vdc) DeviceNet™, AE Bus, MDXL User, Terminal Block Output 5702156-E November 2002 Advanced Energy Industries, Inc. 1625 Sharp Point Drive ® Fort Collins, CO 80525 USA 800.446.9167 technical.support@aei.com...
Page 3 User Manual Pinnacle™ 20 kW 5702156-E...
Page 4 ® Advanced Energy 5702156-E...
Page 5 This manual and the information contained herein is the proprietary property of Advanced Energy Industries, Inc. No part of this manual may be reproduced or copied without the express written permission of Advanced Energy Industries, Inc. Any unauthorized use of this manual or its contents is © Copyright 11/8/02 strictly prohibited.
Page 6 Microsoft Corporation. CUSTOMER FEEDBACK Advanced Energy’s technical writing staff has carefully developed this manual using research-based document design principles. However, improvement is ongoing, and the writing staff welcomes and appreciates customer feedback. Please send any comments on the content, organization, or format of this user manual to: •...
Page 7: Table Of Contents
Pinnacle™ 20 kW Table of Contents Chapter 1. Safety and Product Compliance Guidelines Important Safety Information ......... 1-1 Interpreting the Manual .
Page 8 LEDs ............4-13 Active Front Panel/ Pinnacle Remote Panel ......4-14 Connecting to the Remote Active Panel .
Page 9 Pinnacle™ 20 kW Checking the Number of Faults ....... 4-24 Checking the Number of Cycles .
Page 10 Grounding ........... . 5-6 Connecting a Pinnacle Remote Active Panel ......5-6 Connecting a Remote Passive Panel .
Page 11 Operating Overview ..........6-1 Understanding Pinnacle™ Arc Handling ....... . 6-3 Voltage Arc Trip Level .
Page 12 ® Advanced Energy Returning Units for Repair ......... . 7-22 Warranty .
Page 13 Pinnacle master/slave interface (with external DIP switch) ..... 5-14 Configuration for Pinnacle master/slave system ......5-16 Passive and active front panel (rear view) .
Page 14 ® Advanced Energy 5702156-E...
Page 15: List Of Tables
Arc Shutdown Settings (Standard and Persistent Modes) ..... 4-68 Minimum CFM Required for a Pinnacle Supply ......5-3 Approximate Cooling Requirements for Three Pinnacle Units Mounted in a Cabinet .
Page 16 ® Advanced Energy AE Global Customer Support Locations ........7-21...
Page 17: Chapter 1. Safety And Product Compliance Guidelines
Guidelines IMPORTANT SAFETY INFORMATION ® To ensure safe installation and operation of the Advanced Energy Pinnacle, read and understand this manual before attempting to install and operate this unit. At a minimum, read and follow the safety instructions and practices documented under “Safety Guidelines”...
Page 18: Safety Guidelines
® Advanced Energy WARNING indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and/or property damage. CAUTION indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury, and/or damage to property.
Page 19: Interpreting Product Labels
Pinnacle™ 20 kW Interpreting Product Labels The following labels may appear on your unit: CE label Earth ground Hazardous voltage High voltage Hot surface Nonionizing radiation NRTL 5702156-E Safety and Product Compliance Guidelines...
Page 20: Product Compliance
® Advanced Energy Protective Earth ground Refer to manual for more information Short circuit protected PRODUCT COMPLIANCE The following sections include information about unit compliance and certification, including the conditions of use required to be in compliance with the standards and directives.
Page 21: Electromagnetic Compatibility (Emc) Directives And Standards
Pinnacle™ 20 kW ELECTROMAGNETIC COMPATIBILITY (EMC) DIRECTIVES AND STANDARDS Table 1-1. Electromagnetic Compatibility (EMC) Directives Directive Description 89/336/EEC EC Council directive on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive) Table 1-2. Electromagnetic Compatibility (EMC) Standards...
Page 22: Industry Guidelines
® Advanced Energy INDUSTRY GUIDELINES Table 1-5. Industry Guidelines Standards Description SEMI S2-0200 Safety Guidelines for Semiconductor Manufacturing Equipment Installation Requirements Install this unit according to the following requirements. Operating and maintenance personnel must receive proper training before installing, troubleshooting, or maintaining high-energy electrical equipment.
Page 23 Pinnacle™ 20 kW • Use only a shielded power cable on the output power connector. • Install and operate this device only in a pollution degree 2 or better environment, which means an indoor location such as a computer room, office, or factory floor where only non-conductive pollution occurs during operation.
Page 24 ® Advanced Energy Safety and Product Compliance Guidelines 5702156-E...
Page 25: Chapter 2. Theory Of Operation
Output Regulation The Pinnacle supply can be used as a power, current, or voltage source, depending on the method of output regulation selected. Since setpoint levels are stored in nonvolatile memory, you can use them to recover from input power interruptions and to ensure repeatability from run to run.
Page 26: Microprocessor Advantages
(metal or nonmetal). But you may also customize your arc shutdown and arc detect delay times by selecting the custom mode. Other parameters, including long arc count limit and voltage trip level, are selectable through the Pinnacle Remote Active Panel or a serial communications (Host) port.
Page 27: Input
Display Interfaces Control Section Figure 2-1. Pinnacle functional block diagram INPUT In the input section, AC line voltage is applied through the circuit breaker to a three- phase contactor. The contactor, when closed, delivers the line voltage to a rectifier bridge, where it is converted to DC.
Page 28: Logic Control
REMOTE INTERFACES The Pinnacle supply supports four types of interfaces: a User port (analog/digital), a serial (Host) port (RS-232/422/485), an active front panel, and a Pinnacle Remote Panel. All four interfaces communicate operator-supplied inputs to the logic control section and provide the operator with status information.
Page 29: Chapter 3. Specifications
The regulation mode is the parameter that remains Method of Output constant when the Pinnacle is producing output; it Regulation can be power, current, or voltage. Select one of these regulation modes from the optional Pinnacle Remote Active Panel, the active front panel, the User port, or the serial (Host) port.
Page 30 ® Advanced Energy Table 3-1. Functional Specifications (Continued) Use an active front panel, Pinnacle Remote Active Arc Control Panel, or a serial (Host) port to enable arc handling functions; then choose between preprogrammed arc controls or custom arc controls. By selecting a...
Page 31: Physical Specifications
Pinnacle™ 20 kW PHYSICAL SPECIFICATIONS Table 3-2. Physical Specifications Size Power Supply • 133 mm (H) x 483 mm (W) x 639 mm (D), including connectors • 5.22" (H) x 19" (W) x 25.18" (D) Pinnacle Remote 89 mm (H) x 483 mm (W) x 107 mm (D) Active Panel 3.5"...
Page 32: Electrical Specifications
ELECTRICAL SPECIFICATIONS Table 3-3. Electrical Specifications 180 to 229 VAC, 3-phase, 4-wire; 50 to 60 Hz; no neutral 208 VAC Pinnacle required; leakage current less than 3.5 mA Input Voltage 69 A nominal per phase, at least 90% EFF; 80 A circuit...
Page 33 If you have a supply with a single output but dual inverters (a 12 kW or a 20 kW unit) high-frequency output ripple options are selectable from the active front panel, Pinnacle Remote Active Panel, or serial (Host) port. The “high”...
Page 34 ® Advanced Energy Table 3-3. Electrical Specifications (Continued) Analog Interface Depending on the type and configuration of your User Scaling port, the analog input and output signals will be either 0 to 5 V or 0 to 10 V full scale. If your supply does not contain...
Page 35: Impedance Range
Pinnacle™ 20 kW Figure 3-1. Operating range Figure 3-2. Impedance range 5702156-E Specifications...
Page 36: Environmental Specifications
® Advanced Energy ENVIRONMENTAL SPECIFICATIONS The following table lists the environmental specifications. Table 3-4. Climatic Specifications Temperature Relative Humidity Air Pressure Operating Class 3K3 Class 3K3 Class 3K3 (Note 1) C to +40 5% to 85% 80 kPa to 106 kPa °...
Page 37: Coolant Specifications
Pinnacle™ 20 kW COOLANT SPECIFICATIONS Table 3-5. Coolant Specifications Coolant Temperature Air (gas) minimum 0 C, maximum 35 ° ° Pollution Degree 2 (or better). Cooling air must be normally free of corrosive vapors and particles, conductive particles and particles that could become conductive after exposure to moisture.
Page 38 ® Advanced Energy 3-10 Specifications 5702156-E...
Page 39: Chapter 4. I/O Communication And Control
Chapter Chapter I/O Communication and Control USER PORT The User port allows you to control the Pinnacle unit through a remote controller. The connector is a 15-pin, subminiature-D, female connector (see the following illustration). Figure 4-1. 15-pin User port You may operate the Pinnacle unit solely through the 15-pin User port. User port operation does not require connection to a DeviceNet network.
Page 40: Signals
® Advanced Energy If you have a Pinnacle Active Remote Panel and you want to operate the Pinnacle supply from the User port, you must set the control mode for USER on the control panel. Signals The User port is primarily an “analog” interface. Signal descriptions appear in the following table.
Page 41 Pinnacle™ 20 kW Table 4-1. User Port Pin Descriptions (Continued) Signal Return Pin Name Signal Description Type POUT.A Output This pin provides a fully buffered 0 to 10 V signal representing output power: 10 V ±1% = 20,000 W in a...
Page 42: Devicenet™ Port
LED). DEVICENET™ PORT The rear panel of your Pinnacle unit features DeviceNet port for interfacing with a DeviceNet network. The DeviceNet port is a round, five-pin, male micro connector, which is electrically isolated from the power supply (see Figure 4-2).
Page 43: Installation
CAN_L ROTARY SWITCHES: BAUD RATE AND ADDRESSING The DeviceNet interface features three rotary switches, located on the rear of the Pinnacle unit, which are read each time the DeviceNet interface powers up (see Figure 4-3). 5702156-E I/O Communication and Control...
Page 44: Operation
“PGM” region lets you configure the baud rate via DeviceNet. Note: If your dual Pinnacle unit has two DeviceNet cards (one for each side), it is important that you set the DATA RATE for both sides to the same setting as the DeviceNet network setting.
Page 45: Poll Command Message
The scaling for Power Output is 0 to 10 V, where 10 V = the full rated output power capability of the Pinnacle 300 power system (master and slave units). Do not reset a value higher than the power system’s maximum output power capability. (Such requests are always limited to the maximum output power capability of the power system.) For information about determining your power system’s maximum output...
Page 46: Response Message
• 2.5 V = 0.25 x power output setpoint per second • 0 V = No ramping rate specified; the Pinnacle unit ramps as fast as it can If you request a ramping-to-setpoint value that exceeds 10 V, the setpoint will be limited to the equivalent of 10 V.
Page 47: Explicit Messaging
Thus they have analog scaling associated with them. The scaling for power output is 0 to 10 V, where 10 V = the full rated output power capability of the Pinnacle power system (master and slave units). The read back is limited to 10 V (0FFF ), even in those cases where output may temporarily exceed the maximum output capability of the power system.
Page 48: Rear Panel Leds
® Advanced Energy Rear Panel LEDs The rear panel of the Pinnacle unit features two bi-color LEDs (see Figure 4-3). One is labeled MOD and indicates module status. The other is labeled NET and indicates network status. MODULE STATUS LED The MOD bi-color (amber/green) LED provides device status.
Page 49: Network Status Led
Pinnacle™ 20 kW NETWORK STATUS LED The NET bi-color (amber/green) LED indicates the status of the communication link. The following table shows the LED’s various states and their meanings. Table 4-6. Network Status LED If the LED is the state indicated is...
Page 50: Passive Display Panel
Host card installed. Display At any time while the Pinnacle supply is operating, you can press the DISPLAY buttons to the left of the four-digit display to find the number of kilowatts (or watts), volts, or amps being delivered.
Page 51: Leds
Pinnacle™ 20 kW When only a Passive Front Panel (PFP) is available, the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit. A code will flash once for each card installed. The following table describes the strings: Table 4-7.
Page 52: Active Front Panel/ Pinnacle Remote Panel
ACTIVE FRONT PANEL/ PINNACLE REMOTE PANEL The Pinnacle supply presents a broad array of features and settings that you can easily control through the Active Front Panel or the Pinnacle Remote Active Panel. If you are using the Pinnacle Remote Active Panel, first ensure that it has been properly connected to the Pinnacle supply;...
Page 53: Remote Active Panel Connector
Do not connect Do not connect Ground When installing the Pinnacle Remote Active Panel, do not connect to or disconnect from a Pinnacle unit that is receiving AC input power. Damage to equipment could result. Before connecting or disconnecting the Pinnacle Remote Active Panel, first turn off the AC input power.
Page 54: Understanding The Panel
CONTROL key until the HOST LED lights. To control the Pinnacle supply from the User port, press the CONTROL key until the USER LED lights. When the Pinnacle unit is in host or user control mode, you can view all the menu items, but you cannot modify parameters or lock the display.
Page 55: Modify Knob
CONTROL PANEL INTERFACE Your Pinnacle unit may have either an active front panel, which is an integrated part of the unit, or an active remote panel, which is connected to the DISPLAY port on the rear panel of the unit. This manual uses the term “control panel” to refer to either of these panels since they function identically.
Page 56: Output Power Switches
® Advanced Energy Figure 4-5. Control panel Output Power Switches Use the following switches to turn output power on and off. Control Switches Use the following switches to select the controlling interface. 4-18 I/O Communication and Control 5702156-E...
Page 57: Regulation Switches
Pinnacle™ 20 kW Regulation Switches Use these switches to select the method of output regulation when the control panel has control. Specifies that the method of output regulation is power. POWER Specifies that the method of output regulation is current.
Page 58: Soft Keys
Pinnacle unit must be in local control mode (the LOCAL LED will be lit). Note: When the Pinnacle unit is in User or serial (Host) mode, you can view all the menu items, but you cannot modify any of the items or lock the unit. If you switch the Pinnacle unit to User mode while you are viewing an item in the menu, you are returned to the output display screen immediately.
Page 59: Understanding The Menu Options
Pinnacle™ 20 kW Press the MENU soft key when the top level display screen is displayed to cause the main menu to appear. The main menu contains three menu selections, which are shown in Figure . Generally, pressing a soft key causes another level of menu choices to display (for example, MONITOR, LIMITS, ARC, and CONTROL display if you press the PROCESS soft key).
Page 60: Supply Menu Map
® Advanced Energy Figure 4-7. Service menu map Figure 4-8. Supply menu map 4-22 I/O Communication and Control 5702156-E...
Page 61: Using The Service Functions
Pinnacle™ 20 kW Figure 4-9. Process menu map USING THE SERVICE FUNCTIONS Use this option to view diagnostics and software versions of your supply. The menu options are: • FAULTS: customer service information • STATS: supply statistics • DEBUG: debug screens...
Page 62: Checking Service-Type Faults
® Advanced Energy • MEMORY: ROM CRC checksums • SW_REV: software revision numbers Checking Service-type Faults SERVICE → FAULTS Customer service will use this option. Checking Service-type Statistics SERVICE → STATS Use this option to check the service-type statistics. CHECKING THE TOTAL ENERGY OUTPUT SERVICE →...
Page 63: Checking The Number Of Cycles
Pinnacle™ 20 kW 3. MORE, INTRLOCK, IRQS, MONITOR, and DSP options appear. 4. If you press MORE, you can check the following faults: 4 MORE → PROF1 displays the number of PROFIBUS faults 4 POWER displays the number of line power faults.
Page 64: Checking Your Master/Slave System For Faults
® Advanced Energy Rotate the MODIFY knob to select Yes or No and press ENTER to accept and exit. Check the passive front panel displays on your slave units to view the individual slave numbers. Note: This function can only display numbers for up to 15 slave units. If your system has greater than 15 units, the slave number does not display on the additional units.
Page 65: Checking Your Rom
Pinnacle™ 20 kW 4 A two-byte hex representation of the software options appears. Checking Your ROM SERVICE → MEMORY To perform ROM cyclic redundancy check (CRC) checking: Note: There is a momentary delay before the CRC will display. Note: Not all cards support this option.
Page 66: Setting The Ae Bus Timeout
® Advanced Energy Setting the AE Bus Timeout SUPPLY → AE BUS To set your AE Bus timeout time: 1. Press SUPPLY → AEBUS. 2. Rotate the MODIFY knob to adjust the AE Bus time out value (in 10 ms increments).
Page 67: Selecting A Lock Code
Pinnacle Remote Active panel or the standard serial port. If the program source is set to external (EXT), the Pinnacle supply uses the setpoint and output regulation mode that has been established through the pins on the User port.
Page 68: Using Process Functions
® Advanced Energy 2. Press EXIT. Note: A user card must be installed in order to alter these settings. USING PROCESS FUNCTIONS Use this option to access parameters that control, limit, or monitor your process. The menu options are: • MONITOR: monitor your process •...
Page 69 Pinnacle™ 20 kW 3. Press ENTER to accept and run a system size check diagnostic. Enabling System Diagnostics PROCESS → MONITOR → MS_SYS → ENABLE This menu option enables you to run diagnostics for the master/slave system, which are displayed when you perform a system check (as discussed in “Performing a Master/Slave System Check”...
Page 70: Establishing A Minimum Process Voltage
With the process voltage limit feature enabled, the Pinnacle unit waits for the output voltage to first exceed the limit. Once the limit is exceeded, output will remain on until you turn the output off or until the voltage falls below the established limit.
Page 71: Changing The Target Functions
Note: The User port has priority in selecting targets. Thus, if your unit has a user card installed, you must set the target to 1 at the User port if you want to select targets from the serial port, active front panel, or Pinnacle Remote 5702156-E...
Page 72: Setting Process Limits
Pinnacle unit continues running until a normal off command is received. Note: The Pinnacle unit cannot turn back on until the target life is reset or until the target status is disabled or a new active target is selected.
Page 73: Setting A Maximum Limit For Output Voltage
Pinnacle™ 20 kW This function lets you select a maximum strike voltage. Note: The strike limit controls the level of the strike/ignition voltage but also impacts the initial power overshoot experienced when requesting low setpoints. For example, with a strike voltage limit setting of “high,” you may observe a significant overshoot when requesting a low power.
Page 74: Setting The Maximum Limit For Output Current
® Advanced Energy SETTING THE MAXIMUM LIMIT FOR OUTPUT CURRENT PROCESS → LIMITS → CURRENT This function lets you set a maximum limit for output current. The maximum allowable value is the maximum rated output for the supply. To set the user current limit: 1.
Page 75: Setting The Voltage Arc Trip Level
TCC algorithm. If the voltage level stays below the specified trip level for the amount of time you set (in the TIMES/CUSTOM/DETECT function), the Pinnacle supply reacts by shutting down.
Page 76: Setting The Length Of The Arc Average Window
® Advanced Energy When output turns off (output is de-energized), if the hard arc count limit has been met, the ARC LED will illuminate on the front panel of the power supply (for a pre- determined amount of time—usually 100 ms) and a signal will be sent to the ARC.D line on the User port (provided your unit is equipped with a User port interface card).
Page 77: Setting The Arc Times
Pinnacle™ 20 kW This feature changes the window of time over which the Pinnacle unit averages the density of hard and micro arcs. You can select a value between 1.0 s and 10 s. With a window of 1.0 s, the display will show the actual number of arcs that occurred in the previous second.
Page 78: Enabling Arc Handling
Set by user 320 µs Set by user Note: 10 kW and 20 kW Pinnacle units with a 208 V input configuration have minimum PC Shutdown and TCC Shutdown times of 50 µs. To select a predefined arc handling mode: 1.
Page 79: Setting Control Parameters
Use the RECIPE menu to implement a ramping recipe. This function lets you program the Pinnacle unit to ramp up in incremental steps (1 to 8 steps are possible). For each step, you must set a ramp time, a setpoint, and a run timer. Ramp time is the amount of time (in seconds) that the Pinnacle unit takes to ramp up to the setpoint for the specified step.
Page 80: Setting Ripple Level
® Advanced Energy 1. After you have entered a value from 1 through 8 at the # OF STEPS screen (see steps 1 through 2 above), you should be looking at a screen that requests a RAMP TIMER value. 2. Rotate the MODIFY knob to select a value between 0.05 s to 600 s (in 0.01 s increments).
Page 81: Using The Target Conditioning Cycle (Tcc)
Pinnacle™ 20 kW Using the Target Conditioning Cycle (TCC) PROCESS → CONTROL → TCC The TCC menu lets you enable the TCC (Target Conditioning Cycle) algorithm and set the TCC “idle” timer. Enabling the TCC algorithm places setpoint and arc handling under microprocessor control, letting you achieve fast, automated target conditioning.
Page 82: Setting Joule Mode
® Advanced Energy 2. Rotate the MODIFY knob to select the timer value. 3. Press ENTER to accept and exit. Setting Joule Mode PROCESS → CONTROL → JOULES This option lets you use joule mode, a method of automatically delivering a specified number of joules to the target.
Page 83: Setting The Ramp
Pinnacle™ 20 kW 3. Press ENTER to accept and exit. Setting the Ramp Use this option to ramp the output to a process setpoint. This option allows you to enable the feature, set a ramp start setpoint percentage, and set a ramp time. The ramp time is set in 10 ms increments.
Page 84: Standard Serial (Flash) Port
Note: Under “Host” control, one can generate multiple ramps between setpoints by setting new setpoints while the output is on. STANDARD SERIAL (FLASH) PORT Your Pinnacle supply contains a modified AE Bus serial (Host) communications interface accessible through the standard serial 4-46...
Page 85: Transmission Parameters
• Low-order bytes are transmitted before high-order bytes Please note that the time-out period for Pinnacle units is factory set at 0.02 s (that is, no more than 20 ms can elapse between bytes or the unit will reset and begin looking for a new message packet).
Page 86: Ae Bus (Host) Connector And Pin Descriptions
AE BUS (Host) Connector and Pin Descriptions Located on the rear panel of the Pinnacle power supply, the serial AE Bus Host port connector is a 9-pin, female, shielded, subminiature-D connector for interfacing with a host computer.
Page 87: Ae Bus Transmission Parameters
• One start bit, eight data bits, one stop bit • Low-order bytes are transmitted before high-order bytes. The time-out period for the Pinnacle is factory set at 0.02 seconds (that is, no more than 0.02 seconds can elapse between bytes, or the unit will reset and begin searching for a new message packet).
Page 88: Rocker Dip Switch
® Advanced Energy serve the same function. Both DIPs contain eight miniature switches (here called “min-switches”). In all units, setting a switch to the “up” position means setting it toward the numbers on the DIP, and setting a switch to the “down” position means setting it away from the numbers.
Page 89: External Dips
INTERNAL DIPS On units equipped with a master/slave interface card, the DIP is located internally and can only be accessed after removing the the Pinnacle unit’s cover. On units equipped with a master/slave interface card the DIP is internal and should only be accessed after first removing all input power.
Page 90: Min-Switches
Note: The master/slave interface card is only available on single-inverter units. MIN-SWITCHES The first five min-switches (A4 to A0) are used to specify the address of a Pinnacle unit (see Table 4-14 on page 4-53), which a host computer must include in the message packet it sends.
Page 91: Switch Settings For The Possible Network Addresses
If you have selected RS-422 or RS-485, you also have to set two terminator jumpers. If have selected RS-422 or if your Pinnacle unit is the last device on an RS-485 multi- drop chain, place the jumpers across pins 1 and 2 (labeled Term.). If you have selected RS-485 and your Pinnacle unit is not the last device on a multi-drop chain, place the jumpers across pins 2 and 3 for no termination.
Page 92: Setting Baud Rates And Communication Mode
® Advanced Energy Table 4-14. Address Settings (Continued) Address If your unit is a dual Pinnacle, 16 is the highest usable address for side A; side B’s address is side A’s address plus 15 decimal. down down down down down...
Page 93: Ae Bus (Host) Communications
Pinnacle™ 20 kW Table 4-16. Baud Rate Settings Baud Rate Baud Rate RS-232 RS-485/422 1200 9600 4800 19,200 down 9600 38,400 down 19,200 57,600 down down AE BUS (HOST) COMMUNICATIONS The following sections describe the AE Bus (Host) port communications.
Page 94: Ae Bus Header Byte
(master), the address specifies the packet destination (to an Pinnacle, for example). If the packet is going to the host, the address specifies the packet origin (from the Pinnacle). The address section of the Header field is five bits long (bits 3-7), which allows a total of 32 distinct addresses.
Page 95: Ae Bus Optional Length Byte
If the value specified in the length bits (bits 0, 1, and 2) of the Header field is 0 to 6, the Pinnacle expects 0 to 6 data bytes. However, if the value in the Header field is 7 (07h), the Pinnacle looks for the Optional Length byte after the Command field and reads this value to calculate the data byte count.
Page 96: Creating An Ideal Communications Transaction
Once the Pinnacle receives the host computer transmission message packet, the Pinnacle verifies that the message is intended for it and not for another unit on the network. At this time, the Pinnacle also analyzes the checksum to verify that the message was received correctly.
Page 97: T2: Unit Transmits Response To Host
Pinnacle™ 20 kW • If the address does not match, the Pinnacle does not respond to the host computer; the Pinnacle resets and resumes waiting for a message addressed to it. If the address matches but the exclusive-or (XOR) sum of the bytes in the packet (including the checksum) is not zero, the Pinnacle sends a negative acknowledgment (NAK), hexadecimal 15h, to the host computer.
Page 98: Ae Bus Communications Transaction Example
Figure 4-18. Communications transaction example AE Bus Commands The following sections describe the command status response (CSR) codes returned by the Pinnacle in response to a command as well as the AE Bus commands for the Pinnacle. AE BUS COMMAND STATUS RESPONSE (CSR) CODES...
Page 99 Pinnacle™ 20 kW Table 4-17. Command Status Response (CSR) Codes (Continued) Control mode is incorrect Output is on (change not allowed) Output is off (change not allowed) Data is out of range Invalid parameter Program source is incorrect Active fault(s) exist...
Page 100: Ae Bus Command Set
The Pinnacle AE Bus serial communication interface has two types of commands: • Commands 1 through 127 request a change to the Pinnacle, such as turning output on or off or changing a setting in the unit. The unit responds to these commands by sending a command status response (CSR).
Page 101 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands Command Description Number Number Transmit Response Data Data Bytes Bytes Sets DC output off. CSR only Note: This request is always honored, DC off regardless of which interface has control.
Page 102 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Specifies the output setpoint level for CSR only whichever method of regulation mode has setpoint been selected. Send 2 data bytes (16-bit value); an output...
Page 103 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Sets the size of the arc average window CSR only between 1 and 10 seconds. This value changes set arc...
Page 104 (8-bit value between 0 and 9): 4 All custom arc shutdown values are listed in Table 4-21 on page 4-68. Note: 10 kW and 20 kW Pinnacle units with a 208 VAC input configuration have a minimum arc shutdown time of 50 µs.
Page 105 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Table 4-19. Fast Arc Detect and Delay Settings arc detect Index Standard Standard Persistent Persistent Fast Arc Fast Arc...
Page 106 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Table 4-21. Arc Shutdown Settings (Standard and Persistent Modes) arc detect Index Standard Standard Persistent Persistent shutdown Fast Arc...
Page 107 Thus to select targets from the active front panel or from the Pinnacle Remote Panel (that is, when the Pinnacle unit is in local or host control mode), you must set the target to 1 at the User port. Leaving the target bits open...
Page 108 Send 1 data byte (8-bit value): target enable • 0 = Inactive • Non-zero value = Target life is active Read back this value with command 163. Chooses the mode of control for the Pinnacle CSR only supply. control mode Send 1 data byte: •...
Page 109 Number Transmit Response Data Data Bytes Bytes Tells the Pinnacle supply whether the source CSR only of information for regulation mode and program setpoints is internal or external (the source can source be set independently for each of the three control modes).
Page 110 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Specifies the regulation mode for a recipe step. CSR only Send two data bytes as follows: recipe regulation • First byte = Recipe step (must be a value...
Page 111 Read back these values with command 183. Tells the Pinnacle supply to calculate its logic CSR only CRC. calculate Note: During the approximately 2 s it takes to...
Page 112 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Specifies the output power level that needs to be met before the Joule output energy joule calculation begins. threshold...
Page 113 20 µs fast arc Set by user user 320 µs slow Note: 10 kW and 20 kW Pinnacle units with a 208 V input configuration have minimum PC Shutdown and TCC Shutdown times of 50 µs. Read back with commands 162 and 174.
Page 114 Specifies the amount of time the Pinnacle CSR only supply waits between bytes from the host. serial (Host) Send 2 data bytes (16-bit value); the value port time-out represents increments of 10 ms;...
Page 115 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Enables or disables Master/Slave system size CSR only diagnostic, checks system size, and displays Master/Slave slave unit addresses (on units’ passive front system size panel displays).
Page 116 Read back this value with command 163. Sets a minimum process voltage. With this CSR only limit in place, the Pinnacle unit waits for the process output voltage to first exceed the limit. Once voltage lower that happens, output will remain on until you...
Page 117 Bytes Bytes You may set values for all three user output limits (commands 49, 50, and 51); however, the Pinnacle unit responds to the first limit value that impacts output. Sets a maximum limit for output power. CSR only Send 2 data bytes (16-bit value); value must be...
Page 118 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Sets a maximum strike voltage. CSR only Send 1 data byte representing a strike voltage user strike range: voltage limit •...
Page 119 • 0 = Slow arc • Non-zero = Fast arc Note: See “Understanding Pinnacle Arc Handling” in chapter 6 of this user manual for more information on arc range response times. Read back this value with command 225.
Page 120 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Enables or disables TCC. Enabling the TCC CSR only places setpoint and arc handling under TCC enable microprocessor control, letting you achieve fast, automated target conditioning.
Page 121 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Sets an acceptable idle time during TCC. CSR only When TCC is enabled, the TCC algorithm TCC timer executes automatically the first time output is turned on.
Page 122 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Send this command to specify a new setpoint CSR only level that is applied during the execution of a runtime recipe or ramp.
Page 123 (non-volatile). write to Retrieve this information with command 131. scratch pad Commands 128 through 255 request a value to be read from the Pinnacle unit. Requests the power supply type; the returning packet contains 4 ASCII characters: “PNCL”. request...
Page 124 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the number of slave units in the system; the returning packet contains 1 data request slave byte (an 8-bit value) indicating the number of count slave units in the system.
Page 125 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the serial (Host) port time-out value set in command 40; the returning packet request host contains 2 data bytes (16-bit value) indicating time-out the time in ms (a value of 2 indicates 20 ms).
Page 126 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the strike voltage limit as set by command 52. request user The returning packet contains 1 data byte...
Page 127 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests control mode (set by command 14). The returning packet contains 1 data byte (8- request bit value): control mode •...
Page 128 • 7 = Active fault exists • 11 = Bus is not ready • 16 = End of target life event • 44 = The Pinnacle unit has not received a request to turn output on since power up 4-90...
Page 129 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests a report on process status. 1st status byte: request process 0 = Arc handling (0 = custom, status...
Page 130 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes 4th status byte: 0 = Bus fault continued 1 = Process voltage low from previous 2 = Joules reached...
Page 131 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the system configuration status; the returning packet contains 2 data bytes (see the request following illustration). config status...
Page 132 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the setpoint level set by command 6 by whichever method of output regulation has request been selected (set by command 3).
Page 133 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests a snapshot of the output power, voltage, and current at that instant. request The returning packet contains 6 data bytes:...
Page 134 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the joules setpoint set with command 4; the returning packet contains 4 data bytes request (32-bit value) indicating the setpoint level in joules joules.
Page 135 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the active recipe step number, the ramp/run status, and the ramp/run time request remaining. active recipe The returning packet contains 4 data bytes (32-...
Page 136 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the setpoint level you have set for a specific ramping recipe step set with request command 22. recipe step...
Page 137 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the out-of-setpoint timer value set with command 31; the returning packet request out- contains 2 data bytes (16-bit value) indicating of-setpoint the timer value in seconds.
Page 138 ® Advanced Energy Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests how many hard arcs occurred in the previous run; returning packet contains 4 data request hard bytes (32-bit value) indicating the number of arc density hard arcs in the previous run.
Page 139 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Requests the version level of the unit's flash memory; returning packet contains 32 data request flash bytes. configuration Requests the revision level of the mainframe software;...
Page 140 • 1 = Persistent • Bits 2 through 7 are unassigned Second byte: • Bits 0 through 7 are unassigned Note: See “Understanding Pinnacle Arc Handling” in chapter 6 of this user manual for more information on arc response settings and arc handling modes.
Page 141 Pinnacle™ 20 kW Table 4-18. Host Port (AE Bus) Commands (Continued) Command Description Number Number Transmit Response Data Data Bytes Bytes Reports if Master/Slave system size diagnostic is enabled, checks system size in kilowatts, report Master/ and displays slave unit addresses (on units’...
Page 142: Command Sequence Examples
This example shows how to use command 40 to set the Host port timeout value to 4.32 seconds. The example assumes that the Pinnacle unit address is 16. For command 40, the upload packet sent from the PC host to the Pinnacle unit requires the following information: •...
Page 143 This example shows how to use command 12 to set the target life in Target 1 to 7500.00 kWh. The example assumes that the Pinnacle unit address is 16. For command 12, the upload packet sent from the PC host to the Pinnacle unit requires the following information: •...
Page 144 ® Advanced Energy The third byte of the packet contains the first data byte = target number. The fourth through seventh bytes of the packet are the last four data bytes and contain the value for the target life. In this case, the value is in kW hours, with two decimal places implied.
Page 145: Unit Illustrations
Pinnacle™ 20 kW UNIT ILLUSTRATIONS Figure 4-19. Passive front panel 5702156-E I/O Communication and Control 4-107...
Page 146: Active Front Panel
® Advanced Energy Figure 4-20. Active front panel 4-108 I/O Communication and Control 5702156-E...
Page 147: Remote Panel (Front View)
Pinnacle™ 20 kW Figure 4-21. Remote panel (front view) 5702156-E I/O Communication and Control 4-109...
Page 148: Remote Panel (Rear View)
® Advanced Energy Figure 4-22. Remote panel (rear view) 4-110 I/O Communication and Control 5702156-E...
Page 149: Remote Panel (Dimensions)
Pinnacle™ 20 kW Figure 4-23. Remote panel (dimensions) 5702156-E I/O Communication and Control 4-111...
Page 150 ® Advanced Energy 4-112 I/O Communication and Control 5702156-E...
Page 151: Chapter 5. Installation
• The clearance between either side of the Pinnacle supply and the enclosure must be 76 mm (3 in). • The clearance between the top of the Pinnacle supply and the top of the enclosure must be 25 mm (1 in).
Page 152: Dimensional Drawing
® Advanced Energy Figure 5-1. Dimensional drawing Installation 5702156-E...
Page 153: Cooling Requirements
CFM values for all the power supplies that will be placed in the cabinet. For example, if three Pinnacle supplies are mounted in a cabinet, the minimum CFM requirement would be three times the CFM of cabinet air volume compared to an individual supply.
Page 154 ® Advanced Energy Table 5-2. Approximate Cooling Requirements for Three Pinnacle Units Mounted in a Cabinet Type of CFM for 3 Total Power Dif. in Pinnacle Supplies Dissipation Temp. Supply Between Coolant & Exhaust Air 6 kW 300 CFM 1800 W 20ºC...
Page 155: Top, Side, And Inter-Unit Clearance For Pinnacle Units Stacked In A Cabinet
Pinnacle™ 20 kW Figure 5-2. Top, side, and inter-unit clearance for Pinnacle units stacked in a cabinet 5702156-E Installation...
Page 156: Making Rear Panel Connections
Do not apply RF power directly to the output of the Pinnacle unit. Damage to the Pinnacle unit could result. If you are using both an RF power supply and a Pinnacle supply in the same system, include an RF filter in the system.
Page 157: Connecting A Remote Passive Panel
(see Figure 5-3 on page 5-8). Before turning on output, ensure that the interlock loop is closed. On the 400 V Pinnacle supply, Pins 1 and 2 on this port are feedback connections from a set of (normally open) auxiliary connectors on the main contactor. To enable the...
Page 158: Contactor Interlock Connector
20 V). Pin 4 can source 60 mA. Figure 5-3. CONTACTOR INTERLOCK connector PIN DESCRIPTIONS Note: The mating connector, connector shell, and post screws are included in the hardware kit that accompanied your Pinnacle unit. Table 5-3. Contactor Interlock Pin Descriptions Return Pin Name...
Page 159: Connecting For Devicenet™ Control
Output When high, this pin signals (0 to 15 V) that the output voltage of the Pinnacle unit is below the arc trip level set. Common return pin and reference for Pins 5, 6, 7, and Arc Detect (Side B)
Page 160: Connecting Input Power
Advanced Energy Connecting Input Power Your Pinnacle supply's input voltage is 208 VAC, 400 VAC, or 480 VAC, three phase, 50/60 Hz. All power supplies leave the factory with their input voltages identified on the rear panel and on an enclosed test checklist.
Page 161: Connecting Output Power
Improper connection to the output connector could hamper operation of the Pinnacle unit. If you are unsure how to connect your output cable between the Pinnacle unit and your chamber, please contact AE Customer Support.
Page 163: Optimal Output Connection Using Triax Cable
We recommend using shielded output cable between the Pinnacle supply and your chamber and connecting that cable in the manner described here. The shielded cable minimizes system noise from chamber arcs and takes full advantage of the Pinnacle unit’s improved process rate.
Page 164: Pinnacle Master/Slave Interface (With Internal Dip Switch)
The Pinnacle design lets you configure up to six Pinnacle supplies as a master/slave system. Any Pinnacle unit that features the master/slave Host card can function as either a master unit or a slave unit. Pinnacle units without the master/slave Host card cannot function as a master or slave.
Page 165: Configuring Your Slave Units
To configure a slave unit, do the following (see Figure 5-8 on page 5-16): 1. Remove input power from the master and slave units. 2. If the Pinnacle supply includes a User card, ensure that the interlock inputs are satisfied. Refer to the “I/O Communication and Control” chapter for specific User port pin descriptions and required voltage levels.
Page 166: Configuration For Pinnacle Master/Slave System
For more information, see the “I/O Communication and Control” chapter. • If you have an active front panel or Pinnacle Remote Active Panel attached to your master unit, you can monitor the output (power, current, or voltage) of your system and the output of each individual unit.
Page 167: Clearing Faults In A Master/Slave System
UNDERSTANDING MASTER/SLAVE INPUT ON/OFF COMBINATIONS Unique logic in the Pinnacle power supply lets you power on and off master and slave units independently of one another. Table 5-4 on page 5-17 lists valid input on and off sequences. During valid on and off sequences, the master unit "re-scales" the total output;...
Page 168 ® Advanced Energy Table 5-4. Input Sequences for Master and Slave Units (Continued) Acceptable Condition Condition Condition Response (Type of Sequence of Master of Slave of Output Fault) for ... Unit AC Unit AC Input Input Switching AC input Off by No fault;...
Page 169 Pinnacle™ 20 kW Table 5-4. Input Sequences for Master and Slave Units (Continued) Acceptable Condition Condition Condition Response (Type of Sequence of Master of Slave of Output Fault) for ... Unit AC Unit AC Input Input AC input Switching Off by...
Page 170 ® Advanced Energy Table 5-4. Input Sequences for Master and Slave Units (Continued) Acceptable Condition Condition Condition Response (Type of Sequence of Master of Slave of Output Fault) for ... Unit AC Unit AC Input Input Illegal power on AC input Switching Explicit-clear fault;...
Page 171: Back Panel Illustration
Pinnacle™ 20 kW BACK PANEL ILLUSTRATION Figure 5-9. Passive and active front panel (rear view) 5702156-E Installation 5-21...
Page 172 ® Advanced Energy 5-22 Installation 5702156-E...
Page 173: Operating Overview
BUS FAULT and OVERTEMP LEDs are not lit. If either or both is lit, power down the Pinnacle unit, clear the fault, and return to Step 1. (Refer to the “Troubleshooting” chapter for error code explanations and troubleshooting suggestions.)
Page 174 OUTPUT and SETPOINT LEDs light. If these LEDs do not light, see the “Troubleshooting” chapter for more information. 4 If you are using an active front panel or the Pinnacle Remote Panel, verify that the ON LED lights. Also, verify that the display screen shows values for output information.
Page 175: Understanding Pinnacle™ Arc Handling
The arc handling defaults for the Pinnacle unit are: metal target, 50 V trip level. These settings provide the highest through-put with minimal arc damage to metal targets.
Page 176: Voltage Arc Trip Level
By setting the voltage arc (V-arc) trip level you are indicating the voltage threshold at which the Pinnacle recognizes an arc. The best value for a voltage arc trip level is somewhere between your process's normal operating voltage and the typical low voltage that occurs when your system experiences a hard arc.
Page 177: Target Type: Non-Metal
Pinnacle™ 20 kW Target Type: Non-Metal Use the non-metal setting if your target is, for example, silicon or carbon. Indicating a non-metal target, pre-selects an arc detect delay time of 0 ms during a normal process cycle and 20 µs during the TCC (320 µs when slow arc response is selected); it sets an arc shutdown time of 500 µs during both a normal cycle and the TCC (8000 µs when...
Page 178: Fast Arc Response Settings (Standard And Persistent Arc Handling Modes)
Note: See Table 6-1 on page 6-6 and Table 6-2 on page 6-7 for values. ARC RESPONSE SETTINGS The Pinnacle power supply features two ranges of arc response times: fast and slow. These ranges act in tandem with the arc handling mode selected to provide an array of...
Page 179: Slow Arc Response Settings (Standard And Persistent Arc Handling Modes)
8000 µs Arc Shutdown Time Arc shutdown time is the length of time that the Pinnacle supply interrupts power flow in response to an arc. Selecting a target type of “metal” or “non-metal” will pre-select arc shutdown times for you. However, if you want a custom arc shutdown time, select one based on system conditions.
Page 180: Arc Recovery Test
40000 µs 2500 µs 40000 µs Note: 10 kW and 20 kW Pinnacle units with a 208 V input configuration have a minimum arc shutdown time of 50 µs. Arc Recovery Test After the arc shutdown time has expired, the Pinnacle supply reapplies output power to the load and examines the output voltage level.
Page 181: Before Calling Ae Global Customer Support
Please consult the appropriate section(s) if you believe you are experiencing trouble with your Pinnacle power supply. If the problem continues or if you cannot find an adequate solution in these pages, please call AE and...
Page 182: Checks With The Power On
E004 should be displayed.For more information on error codes and suggested responses, see “Error Code Troubleshooting Table” on page 7-8. If no error code is displayed, cycle the Pinnacle unit's power on and off to determine whether the LED is functioning properly.
Page 183: Active Panel Display Help Codes
Pinnacle™ 20 kW 9. Determine whether the cooling fans are functioning, and ensure your cabinet allows for adequate ventilation for all the units in the cabinet. (To determine the correct volumes, see the “Installation” chapter.) If the fans are not functioning properly, call AE Global Customer Support.
Page 185: Passive Display Panel Codes
Passive Display Panel Codes When only a Passive Front Panel (PFP) is available, the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit. A code will flash once for each card installed. The following table describes the strings: Table 7-2.
Page 186: Troubleshooting Leds
Status POWER Normal POWER The Pinnacle unit is not receiving AC input power. Power the unit off. Using all applicable safety precautions, inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit.
Page 187: Clearing The Error Code
If you cannot identify the problem by following this checklist, please call AE Global Customer Support. If the unit's front panel or Pinnacle Remote Active Panel displays an error code, see “Error Code Troubleshooting Table” on page 7-8. To reset the unit's user-selectable parameters to the factory defaults, read about the default function in Chapter 4.
Page 188: Active Panel Display Error Codes
(explicit clear) your process parameters for limiting factors. That is, ensure that your load impedance matches the impedance range of the Pinnacle unit. (See the “Specifications” chapter for an impedance range graph.) The buses have failed, Using all applicable safety...
Page 189 AC input power source to (explicit clear) input power problem. ensure that it is properly connected and that specified voltage is being applied to the Pinnacle unit. (See the “Specifications” chapter for AC input power specifications.) The unit is overheating.
Page 190 ® Advanced Energy Output positive terminal is E009 not Protective Earth (PE) Output Ground Fault grounded. Detected 7-10 Troubleshooting and Customer Support 5702156-E...
Page 191 E016 not be performed while action. Invalid Request: output is on. Output is on The unit's power inverter Power off the Pinnacle E020 cannot produce power. unit. Ensure that the Interlock Open: User interlock pin on the User (self clear)
Page 192 Watch Dog Expired Pinnacle supply after and send a “master reset” (explicit clear) establishing to clear the Pinnacle unit's communications. display. The unit's SPC Cycle the Pinnacle unit's E054 (PROFIBUS controller) power off and on and re- MAC Reset Off-line has taken itself “off-line,”...
Page 193 (explicit clear) Pinnacle unit using the communication with the proper protocol. This Pinnacle unit and send a “slave” is now available to “master reset” to clear the be “owned” by another Pinnacle unit's display. master. If output is on, the Pinnacle unit turns output off.
Page 194 Support. Unassigned Interrupt an interruption and vectored to an unknown interrupt service routine. Error codes E080 through E085 are for master/slave Pinnacle supplies. The Pinnacle unit being Ensure that you are indeed E080 communicated with is trying to communicate...
Page 195 Table 7-4. Active Panel Display Error Codes (Continued) Error Code and Problem Indicated Suggested Action Message An error occurred while If you have a Pinnacle E081 the master/slave system Remote Active Panel or an Master/Slave Fault was running. active front panel, the error...
Page 196 Loss of external Ensure that DeviceNet is E090 DeviceNet bus power to properly attached to the Internal DeviceNet the Pinnacle DeviceNet Pinnacle supply and that Com Error card. Internal the DeviceNet bus is communications between receiving power. Verify the DeviceNet module and...
Page 197 Size - Units Error size (in units) is correct. The unit’s power inverter Power off the Pinnacle E120 unit. Ensure that the AUX cannot produce power. Interlock Open: AUX interlock pin on the User...
Page 198 Advanced Energy Table 7-4. Active Panel Display Error Codes (Continued) Error Code and Problem Indicated Suggested Action Message The unit’s power inverter Power off the Pinnacle E320 cannot produce power. unit. Ensure that the Interlock Open: WATER interlock pin on WATER...
Page 199: Error E081 Fault Vector
AE Bus command list). The two-byte word is a bit-wise “or” of all the slave unit errors; thus if a bit is set, the error exists in one or more slaves. Note: If your Pinnacle master unit features an active panel, you can view error code information for each slave by turning the MODIFY knob.)
Page 200: Slave Status Low Byte
® Advanced Energy The one-byte word describes the faults in the communication bus between the master and slaves. The three hex bytes are displayed in this order from left to right: slave status high byte, slave status low byte, personality card status byte. The bit definitions of these bytes...
Page 201: Personality Card Status
Pinnacle™ 20 kW PERSONALITY CARD STATUS BIT 7 6 5 4 3 2 1 0 | | | | | | | Initialization error | | | | | |..Multiple Masters | | | | |...Bad address range | | | |....Bad function | | |......Reserved...
Page 202: Returning Units For Repair
® Advanced Energy Table 7-5. AE Global Customer Support Locations (Continued) Office Contact AE, GmbH Phone: 49.711.77927.0 Raiffeisenstrasse 32 Fax: 49.711.7778700 70794 Filderstadt (Bonlanden) Germany AE, Japan KK Phone: 81.3.32351511 TOWA Edogawabashi Fax: 81.3.32353580 Bldg. 347 Yamabuki-cho Shinjuku-ku, Tokyo Japan AE, Korea Ltd.
Page 203: Warranty
Support and that unit is found to be functional, you will be charged a retest and calibration fee plus shipping charges. ® To ensure years of dependable service, Advanced Energy products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide.
Page 204: Warranty Statement
® Advanced Energy Units that are returned without authorization from AE Global Customer Support and that are found to be functional will not be covered under the warranty (see warranty statement, below). That is, you will have to pay a retest and calibration fee, and all shipping charges.
Page 205 4-59 custom target 6-5 optional length byte 4-57 defaults 6-3 transaction example 4-60 enabling at power up 6-2 with a host computer 4-55 metal targets 6-4 XOR 4-59 non-metal targets 6-5 see also host/Pinnacle communications 4- overview 2-2 5702156-E Index-i...
Page 206 ® Advanced Energy compliance two-line display 4-19 pollution degree 1-7 understanding the panel 4-16 conditions of use 1-6 control parameters, setting 4-41 connecting CONTROL switch 4-16 4-18 AE Bus Host 4-48 coolant specifications 3-9 contactor interlock 5-7 cooling requirements 5-3...
Page 207 Pinnacle™ 20 kW communications data (data bytes) 4-57 communications header 4-56 electrical specifications 3-4 communications optional length byte 4-57 input current 3-4 communications transaction 4-58 input voltage 3-4 communications transaction example 4-60 communications transaction illustration 4- output connection 5-11 4-60...
Page 208 ® Advanced Energy see also connecting diagnostic settings 4-25 interfaces enabling system diagnostics 4-31 analog scaling 3-6 run diagnostics 4-25 4-30 control panel 4-17 system check diagnostic 4-30 different kinds of 3-1 system power diagnostic 4-31 overview 2-1 system unit diagnostic 4-31...
Page 209 Pinnacle™ 20 kW impedance range 2-1 setting recipes 4-41 installation safety warning 5-11 setting ripple level 4-42 ON/OFF switches 4-17 4-18 target conditioning cycle 4-43 optimal connection 5-13 program source, setting 4-29 polarities 3-6 power range (graph) 3-7 range, standard 3-5...
Page 210: Terminal Block Output Connector
5-1 see target conditioning cycle signals temperature coefficient 3-4 User port 4-2 terminal block output connector 5-12 size of Pinnacle supply 3-3 theory of operation 2-2 slave units functional diagram 2-3 addresses 4-25 housekeeping supply 2-3 slave units, configuring 5-15...
Page 211 3-5 specifications of input 3-4 voltage arc trip level 6-4 VOLTAGE switch 4-19 warranty authorized returns 7-23 filing a claim 7-23 returning units 7-23 statement 7-24 weight of Pinnacle supply 3-3 XOR, see exclusive-or 5702156-E Index--vii...
Page 212 ® Advanced Energy Index--viii 5702156-E...

Advanced Energy Pinnacle User Manual

Chapter 1. Safety and Product Compliance Guidelines

Chapter 2. Theory of Operation

Chapter 3. Specifications

Chapter 4. I/O Communication and Control

Chapter 5. Installation

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