MANUAL TRANSAXLE
ENGINE (TURBO) AND
TROUBLESHOOTING
Symptom
Vibration, noise
Oil leakage
Hard shift
Weakenecl synchronizer spring
Use of
Jumps out of gear
Worn gear shift fork or broken poppet spring
Synchronizer hub to sleeve
large
Probable
Loose or damaged transaxle and engine mounts
Inadequate shaft end play
Worn or damaged gears
Use of inadequate grade of oil
Low oil level
Inadequate engine idle speed
Broken or damaged, oil seal or O-ring
Faulty control cable
Poor contact or wear of synchronizer ring and
gear cone
grade of oil
ON-VEHICLE SERVICE
TRANSAXLE OIL LEVEL CHECK
Refer to GROUP 00
TRANSAXLE OIL REPLACEMENT
Refer to GROUP 00
TRANSFER OIL LEVEL CHECK
Refer to GROUP 00
TRANSFER OIL REPLACEMENT
Refer to GROUP 00
TSB Revision
Troubleshooting!
ENGINE>
On-vehicle Service
Remedy
Tighten or replace mounts
Correct the end play
Replace gears
Replace with specified oil
Refill
Adjust the idle speed
Replace the oil seal or O-ring
Replace the control cable
Correct or replace
Replace synchronizer spring
Replace with the specified oil
Replace the shift fork or poppet
spring
Replace the synchronizer hub and
clearance too
sleeve
Maintenance Service.
Maintenance Service.
Maintenance Service.
Maintenance Service.
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