Stator Service; Flywheel Installation - BRP Evinrude E-Tec Series Service Manual

115,150,175,200 hp, 60 v models
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ELECTRICAL AND IGNITION
FLYWHEEL AND STATOR SERVICING

Stator Service

Remove six allen head screws to remove stator.
1
1. Stator screws
To install stator, position stator on cylinder block.
Apply Nut Lock to screw threads. Install screws
and tighten in crossing pattern. Torque screws to
24 to 36 in. lbs. (3 to 4 N·m).

Flywheel Installation

If studs must be replaced in crankshaft, apply
Ultra Lock to threads and tighten by hand, no
more than 48 in. lbs. (5.5 N·m).
Remove any debris from the flywheel magnets
and the flywheel and crankshaft mating surfaces.
Apply Nut Lock to the raised mounting bosses on
the bottom of the flywheel.
1
1. Flywheel mounting bosses
Use Flywheel Puller Adaptor Kit, P/N 5007181,
and Flywheel Service Kit, P/N 434649, to position
flywheel on top of crankshaft. Align the alignment
hole in flywheel with alignment pin of crankshaft.
Turm center screw counterclockwise to lower fly-
156
wheel onto crankshaft. Remove tools from the fly-
wheel and crankshaft.
005382
To avoid damage to flywheel magnets, or
injury to fingers, Flywheel service kits,
P/N 434649 and P/N 5007181, must be
used to remove or install the flywheel.
Apply Triple-Guard grease to studs and install five
new flywheel retaining nuts and washers. Follow
torque sequence below. Torque nuts to 24 to 26 ft.
lbs. (32.5 to 35 N·m).
Flywheel Torque Sequence
005370
CAUTION
2
5
4
3
1
005383
DRC3737

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