BRP EVINRUDE AB Operator's Manual
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BRP EVINRUDE AB Operator's Manual

BRP EVINRUDE AB Operator's Manual

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Operator's Guide
3.5 HORSEPOWER
MODEL VERSION: "AB"
E3R4
*216790*
216790

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  • Page 1 Operator’s Guide 3.5 HORSEPOWER MODEL VERSION: “AB” E3R4 *216790* 216790...

  • Page 2: California Proposition

    INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE. Copyright 2015 BRP US Inc. All rights reserved. No part of this manual may be reproduced or transmitted in any from or by any means without the expressed written permission of BRP...
  • Page 3 Be sure that the product has been checked by an authorized Evinrude dealer before you take delivery. Limited Warranty Please refer to the BRP Limited warranty provided to you with this product, the terms and conditions of which, as amended from time to time, are incorporated by reference into the manual.

  • Page 4: Product References, Illustrations And Specifications

    Product References, Illustrations and Specifications BRP reserves the right to make changes at any time, without notice, to features, specifications and model availability, and to change any specification or part at any time without incurring any obligation to update older models. The information in the Guide is based on the latest specifications available at the time of publication.
  • Page 5 ENOM00005-A Serial Number In the space below, please record the outboard motor's serial number (indicated both on the bottom cowl and on the cylinder block). The serial number will be needed when order- ing parts, and when making technical or warranty inquiries. Serial Number: ENOF01601-0 ENOF01600-0...
  • Page 6 ENOM00007-0 NOTICE: DANGER/WARNING/CAUTION/Note Before installing, operating or otherwise handling your outboard motor, be sure to thor- oughly read and understand this Owner's Manual and carefully follow all of the instruc- tions. Of particular importance is information preceded by the words “DANGER,” “WARNING,”...

  • Page 7: Table Of Contents

    CONTENTS 1. GENERAL SAFETY INFORMATION ....... 10 2. SPECIFICATIONS ..........12 3.
  • Page 9 INDEX 1 GENERAL SAFETY INFORMATION 2. SPECIFICATIONS 3. PARTS NAME 4. LABEL LOCATIONS 5. INSTALLATION 6. PRE-OPERATING PREPARATIONS 7. ENGINE OPERATION 8. REMOVING AND CARRYING THE OUTBOARD MOTOR 9. ADJUSTMENT 10. INSPECTION AND MAINTENANCE 11. TROUBLESHOOTING 12. TOOL KIT AND SPARE PARTS 13.

  • Page 10: General Safety Information

    GENERAL SAFETY INFORMATION ENOM00009-0 SAFE OPERATION OF BOAT As the operator/driver of the boat, you are responsible for the safety of those aboard and those in other boat around yours, and for following local boating regulations. You should be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and accessories.

  • Page 11: Maintenance

    GENERAL SAFETY INFORMATION ENOM00010-0 SERVICING, REPLACEMENT PARTS & LUBRICANTS We recommend that only an authorized service shop perform service or maintenance on this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended lubricants. ENOM00011-A MAINTENANCE As the owner of this outboard motor, you should be acquainted with correct maintenance procedures following maintenance section of this manual (See page 39).

  • Page 12: Specifications

    SPECIFICATIONS EENOM00201-0 MODEL Item Overall Length mm (in) 690 (27.2) Overall Width mm (in) 363 (14.3) Overall Height S·L mm (in) 1040 (40.9)·1167 (45.9) Transom Height S·L mm (in) 435 (17.1)· 562 (22.1) Weight S·L kg (lb) 18.4 (41)·19.4 (43) Output kW (HP) 2.6 (3.5)

  • Page 13: Parts Name

    PARTS NAME ENOM00202-0 ENOF00201-0 Fuel Tank Cap Drive Shaft Housing Engine Oil Drain Screw Tilt Handle Thrust Rod Engine Oil Level Gauge Top Cowl Clamp Bracket Air Vent Screw Cowl Latch Clamp Screw Fuel Cock Cooling Water Check Port Throttle Grip Steering Adjustment Screw Shift Lever Anti Ventilation Plate...

  • Page 14: Label Locations

    LABEL LOCATIONS ENOM00203-0 Locations of warning labels ENOF01605-A Warning label regarding owner’s man- Warning label regarding stop switch ual, top cowl, engine stop switch, (See page 24, 31) engine oil level and unleaded gasoline. ENOF00131-B Warning label on position of outboard motor when setting down.
  • Page 15 LABEL LOCATIONS Rotating part, high voltage, high tem- perature warning label. ENOF00254-0 Warning regarding fuel tank cap (See page 20). ENOF00012-0...

  • Page 16: Warranty Information

    MODEL YEAR AND MONTH ENOF01606-A EPA Emissions Regulations trol Information decal as permanent evi- Outboards sold by BRP US Inc. America dence of EPA certification. Corporation in the United States are certi- fied to the United States Environmental Emissions Warranty Coverage...

  • Page 17: Installation

    INSTALLATION ENOM00024-B Keep the outboard motor in a vertical posi- 1. Mounting the outboard motor on tion when mounting. boat ENOW00006-0 WARNING Most boats are rated and certified in terms of their maximum allowable horsepower, as shown on the boat’s certification plate. Do not equip your boat with an outboard motor that exceeds this limit.

  • Page 18: Altitude Adjustment Kit Requirement

    Contact authorized BRP dealer cruising. Exposing the engine to such for more detail. conditions for extended periods can lead to severe engine damage.

  • Page 19: Pre-Operating Preparations

    PRE-OPERATING PREPARATIONS ENOM00030-A these adverse effects are caused because 1. Fuel handling the ethanol in the gasoline can absorb moisture from the air, resulting in a separa- ENOW000017-0 tion of the water/ethanol from the gasoline in the fuel tank. CAUTION These may cause increased: Use of improper gasoline can damage your ...

  • Page 20: Fuel Filling

    PRE-OPERATING PREPARATIONS has washed protective oil films from inter- When or before refueling:  Be sure to remove the static electricity nal components. charged in your body before refueling.  The sparks due to static electricity may ENOW00018-0 cause explosion of flammable gasoline. WARNING ...

  • Page 21: Engine Oil Recommendation

    PRE-OPERATING PREPARATIONS 1. Full open the air vent screw on the tank cap and release internal pressure. ENOF00240 0 ENOF00211-0 Use only high quality 4-stroke engine oil to 1. Two turns the air vent screw 2. Fuel tank cap insure performance and prolonged engine 2.

  • Page 22: Break-In

    PRE-OPERATING PREPARATIONS ]ENOM00033-A 4. Break-In  Always attempt to stay on the windward Your new outboard motor and lower unit side of emission. require break-in for the moving compo- n e n t s a c c o r d i n g t o t h e c o n d i t i o n s described in the following time table.

  • Page 23: Engine Operation

    ENGINE OPERATION ENOM00042-0 tank is raised by heat from sources such as sun light. Before starting 1. Full open the air vent screw on the tank ENOW00022-A cap and release internal pressure. CAUTION 2. Open the fuel cock. The engine oil is drained for shipping from the factory.
  • Page 24 ENGINE OPERATION 1. Stop switch lock 2. Set the control lever in the Neutral position. ENOF00863-0 1. Over 10 cm (4 in.) ENOW00036-0 ENOF00215-0 CAUTION 1. Shift lever 2. Neutral (N) Be sure to stop engine immediately if cool- 3. Forward (F) ing water check port is not discharging 3.

  • Page 25: Emergency Starting

    ENGINE OPERATION  Do not pull starter rope if any bystander ENON00501-0 Note is behind. The action can injure the bystander. Choke is not necessary when the engine is  Attach engine stop switch lanyard to warm. Set the throttle grip to “RE-START” clothing or any part of body like arm position.

  • Page 26: Warming Up The Engine

    ENGINE OPERATION 8. Set the control lever in the Neutral 4. Remove the recoil starter. position. 9. Pull the starter handle slowly until you feel engagement, keep pulling till you feel less resistance. Then pull it quickly. ENOF00220 0 5. Tighten the three bolts (A, B, C) fas- tening the tank and one bolt (D) fasten- ing the recoil starter.

  • Page 27: Forward, Reverse, And Acceleration

    ENGINE OPERATION (Personal Flotation device) or arm and keep it attached during cruising.  Do not attach the tether to a part of clothing that can be torn easily when pulled.  Arrange the tether so that will not be caught by any object when pulled.

  • Page 28: Tiller Handle Type

    ENGINE OPERATION ENOW00863-0 CAUTION Idle speed may be higher during warming up of engine. If shifted to Forward or Reverse during warming up, it may be diffi- cult to shift back to neutral. In such case, stop engine, shift to neutral, and restart engine to warm up.

  • Page 29: Stopping The Engine

    ENGINE OPERATION Acceleration ENOW00867-0 WARNING Sudden acceleration and deceleration may cause passenger(s) to be thrown over- board or falling down. Open throttle grip gradually. ENOF01107-0 1. Throttle grip 2. Put the shift lever in the Neutral posi- tion. Run the engine for 2-3 minutes at idling speed for cooling down if it has been running at full speed.

  • Page 30: Steering

    ENGINE OPERATION 4. Close the air vent screw and fuel cock. ENOM00910-0 Spare emergency stop switch lock A spare emergency stop switch lock is provided in the tool bag. When used as described, the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls.

  • Page 31: Trim Angle

    ENGINE OPERATION ate the switch during cruising, or control of boat may be lost. The trim angle of the outboard motor can be adjusted to suit the transom angle of the hull, and load conditions. Choose an appropriate trim angle that will allow the anti-ventilation plate to run parallel to the water surface during operation.

  • Page 32: Tilt Up And Down

    ENGINE OPERATION 4. Change the thrust rod position as fol- lowing picture. ENOF00053-0 1. Push 2. Pull 5. Reinstall the thurst rod securely. 6. Gentry lower the outboard. ENOM00060-A 8. Tilt up and down ENOW00055-0 ENOF00229-0 WARNING 1. Thrust rod 2.
  • Page 33 ENGINE OPERATION connect fuel hose, or fuel may leak, poten- tially catching fire. ENOW00057-0 CAUTION Do not tilt up outboard motor while engine operates, or no cooling water may be fed, leading to engine seizure due to overheat- ing. ENON00921-0 Note Before tilting the outboard motor up, after ENOF00231-0...

  • Page 34: Removing And Carrying The Outboard Motor

    REMOVING AND CARRYING THE OUTBOARD MOTOR ENOM00070-B Fuel leakage is a fire or explosion hazard, which can cause serious injury or death. 1. Removing the outboard motor ENOW00065-0 ENOW00064-0 WARNING CAUTION Close air vent screw of fuel tank before Engine may be hot immediately after oper- carrying or storing outboard motor and fuel ating and could cause burns if touched.

  • Page 35: Traillering

    REMOVING AND CARRYING THE OUTBOARD MOTOR Fuel leakage is a fire or explosion hazard, which can cause serious injury or death. ENOF00075-1 ENOW00068-0 WARNING Close air vent screw of fuel tank and fuel ENOF01614-0 cock before carrying or storing outboard motor and fuel tank, or fuel may leak, ENON00021-A Note...
  • Page 36 REMOVING AND CARRYING THE OUTBOARD MOTOR When transporting a boat on a trailer with the outboard motor still attached, discon- nect the fuel line from the outboard motor beforehand and keep the outboard motor in the normal running position or on a tran- som saver bar.

  • Page 37: Steering Friction

    ADJUSTMENT ENOM00073-0 movement resulting in the loss of control causing an accident and could lead to 1. Steering friction severe injury. Tiller handle type Friction adjustment of the throttle grip can be made with the throttle adjustment ENOW00074-A screw. WARNING Do not overtighten the steering friction lever it could result in difficulty of move- ment resulting in the loss of control caus-...

  • Page 38: Inspection And Maintenance

    INSPECTION AND MAINTENANCE ENOM00077-0 Care of your outboard motor To keep your outboard motor in the best operating condition, it is very important that you perform daily and periodic main- tenance as suggested in the maintenance schedules that follow. ENOW00077-0 CAUTION ...

  • Page 39: Daily Inspection

    INSPECTION AND MAINTENANCE ENOM00228-0 1. Daily Inspection Perform the following checks before and ENOW00078-0 after use. WARNING Do not use outboard motor if any abnor- mality is found during pre-operation check or it could result in severe damage to the motor or severe personal injury.

  • Page 40: Oil Level Checking

    INSPECTION AND MAINTENANCE ENOM00229-A the chamber and ask dealer for treat- Oil level checking ment.  When replenishing engine oil, be careful 1. Stop the engine and set it in a vertical not to allow entry of foreign matters position. such as dust and water into oil chamber.
  • Page 41 INSPECTION AND MAINTENANCE colorless and odorless gas which can be 4. After the flushing, be sure to reattach fatal if inhaled for any length of time. the water plug. 5. Tilt up the outboard motor. ENOW00920-0 CAUTION When washing the outboard motor, be careful not to spray the water inside of the top cowl, especially electrical components.
  • Page 42 INSPECTION AND MAINTENANCE 10 cm (4 in.) above the anti ventilation plate. And be sure to remove the propeller, when starting the engine in the test tank. (See page 47) Run the engine only at idling. ENOF00863-0 1. Over 10 cm (4 in.)

  • Page 43: Periodic Inspection

    INSPECTION AND MAINTENANCE ENOM00235-0 2. Periodic Inspection It is important to inspect and maintain your outboard motor regularly. At each interval on the chart below, be sure to perform the indicated servicing. Maintenance intervals should be determined according to the number of hours or number of months, whichever comes first.

  • Page 44: Engine Oil Replacement

    INSPECTION AND MAINTENANCE Inspection intervals First 20 Every 50 Every 100 Every 200 Description Inspection procedure Remarks hours of 1 hours of 3 hours of 6 hours of 1 month months months year Bolts and Nuts Retighten.    Sliding and Rotating Parts Apply and pump in grease.
  • Page 45 INSPECTION AND MAINTENANCE ENOF00244-0 1. Oil filler cap 2. Engine oil drain screw 3. Engine oil level gauge ENOF01616-0 1. Drain hole 4. Tighten the oil drain screw with apply- ing oil on the sealing surface of screw. (Use new oil drain washer) Oil drain screw specified torque 18Nm (13 ft lb, 1.8 kgf...

  • Page 46: Gear Oil Replacement

    INSPECTION AND MAINTENANCE ENOW00925-0 CAUTION Wipe off engine oil well immediately if spilled and dispose of it in accordance with local fire prevention and environment pro- tection regulations. ENON00031-0 Note  If any amount of water is found in engine oil, making it milky white, consult dealer.

  • Page 47: Propeller Replacement

    INSPECTION AND MAINTENANCE ENOW00095-0 c a p s a t t a c h e d , s h i f t i n f o r w a rd o r reverse, main switch at other than CAUTION “OFF”, engine stop switch lock attached to the switch, and starter key attached, Do not reuse oil plug gasket.
  • Page 48 INSPECTION AND MAINTENANCE ENOM00087-A 6. Measure the spark plug electrode gap Spark plugs replacement with a wire type feeler gauge. The gap ENOW00087-0 should be 0.8-0.9 mm (0.031-0.035 WARNING inches). If the gap is different, replace the spark plug with a new one ...

  • Page 49: Anode Replacement

    INSPECTION AND MAINTENANCE ENOM00088-A Anode replacement A sacrificial anode protects the outboard motor from electrolytic corrosion. Anode is located on the gear case, cylinder etc.. When the anode is eroded more than 1/3 of origi- nal size, replace it. ENON00029-0 Notes ...

  • Page 50: Grease Point

    INSPECTION AND MAINTENANCE ENOM00960-0 Grease point Apply water proof grease to the parts shown below. ENOF01622-0...

  • Page 51: Off-Season Storage

    INSPECTION AND MAINTENANCE ENOM00100-A 4. Remove the spark plugs and put a tea- 3. Off-season storage spoon of engine oil or spray storage oil into the combustion chamber through ENOW00934-0 the spark plug holes. WARNING 5. Turn the starter motor several turns to lubricate inside the cylinder.

  • Page 52: Fuel System Draining

    INSPECTION AND MAINTENANCE 3. After adding the additive, let the out- board motor run in the water for 10 minutes to make sure any old fuel in the fuel system has been completely replaced by the fuel with additive. 4. Turn the engine OFF ENON00891-0 Note ENOF01613-0...

  • Page 53: Pre-Season Check

    INSPECTION AND MAINTENANCE 1. Turn off the fuel cock. ENOM00104-B 4. Pre-season check The following steps must be taken when first using the engine after winter storage. 1. Check that the shift and throttle func- tion properly. (Be sure to turn the pro- peller shaft when checking the shift function or else the shift linkage may be damaged.)

  • Page 54: Cold Weather Precautions

    INSPECTION AND MAINTENANCE to be taken for a submerged outboard ENOM00107-A 7. Striking underwater object motor, if you can not take it your dealer right away. 1. Wash the outboard motor with fresh ENOW00935-0 water to remove salt or dirt. CAUTION 2.

  • Page 55: Troubleshooting

    TROUBLESHOOTING ENOM00241-0 If you encounter a problem, consult the check list below to determine the cause and to take the proper action. An authorized dealer will always be happy to provide any assistance and information. Possible cause   Empty fuel tank ...
  • Page 56 TROUBLESHOOTING Possible cause      Incorrect adjustment of throttle link   Insufficient cooling water flow, clogged or defective pump    Faulty thermostat     Cavitation or ventilation      Incorrect propeller selection ...

  • Page 57: Tool Kit And Spare Parts

    TOOL KIT AND SPARE PARTS ENOM00242-0 The following a list of the tools and spare parts provided with the motor. Items Quantity Remark Tool bag Pliers Socket wrench 10 × 13 mm Service tools Socket wrench 16 mm Socket wrench handle Screwdrivers Cross-and straight-point Screwdriver handle...

  • Page 58: Propeller Table

    PROPELLER TABLE ENOM00245-0 Use a genuine propeller. A propeller must be selected so that the engine rpm measured at wide open throttle while cruising is within the recommended range. 2: 4500–5500 rpm 3.5: 5000–6000 rpm ENON00245-0 Note Each size shows number of propeller blades diameters pitch.

  • Page 59: Product Warranty Information

    Product other than those contained in this limited warranty and, if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modifi- cation will not alter the warranty conditions applicable to the Products sold while this warranty is in effect.

  • Page 60: Warranty Coverage Period

    Please see your Authorized Evinrude Outboard Engine Dealer for emission- related service. In cases where the delivery date is not established to BRP’s satisfaction, the date of sale will be used to de- termine the warranty start date.

  • Page 61: What Brp Will Do

    Evinrude products in the country in which the sale occurs. If further assistance is required, please contact BRP US Inc. / Outboard Engines Division, After Sales Sup- port, P.O Box 597, Sturtevant, WI 53177, or the affiliate of BRP where the Product was registered for war- ranty.

  • Page 62: California Emission Control Warranty Statement

    2015 Evinrude 4-Stroke outboard. In California, new outboard engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. BRP must warrant the emission control system on your outboard for the periods of time listed below provided there has...
  • Page 63 As the outboard owner, you are responsible for the performance of the required maintenance listed in your Operator’s Guide. BRP recommends that you retain all receipts covering maintenance on your outboard, but BRP cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
  • Page 64 This warranty coverage is available only if each of the following conditions has been fulfilled: a. Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distribu- tor / dealer authorized to distribute Evinrude products in the country in which the sale occurred (hereinafter “Distributor / Dealer”),...
  • Page 65 Distributor / Dealer, under the conditions described above. BRP’s responsibility is limited to making the required repairs or replacements of parts. No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to Owner.
  • Page 66 RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY, OR PROVINCE TO PROVINCE. Neither the Distributor any BRP Distributor / Dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding Product other than those contained in this limited warranty and, if made, shall not be enforceable against BRP.

  • Page 67: Exclusions - Are Not Warranted

    / dealer at the time of sale, whether or not shipped with Product, bear the standard BRP limited warranty for Evinrude/ Johnson Genuine Parts and accessories. See your authorized distributor / dealer for a full copy of such lim- ited warranty.
  • Page 68 This warranty coverage is available only if each of the following conditions has been fulfilled: a. The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor / dealer authorized to distribute Evinrude products in the country in which the sale occurred (“Dis- tributor /Dealer”),...
  • Page 69 In the event of a controversy or dispute in connection with this BRP limited warranty, BRP recommends that you first try to resolve the issue at the authorized BRP distributorship / dealership level by discussing the is- sue with Distributor’s / Dealer’s service manager or owner;...

  • Page 70: Readiness Test

    Readiness Test The Operator’s Readiness Test..1. Did you read this Guide from front cover to rear cover? 2. Are you ready to take responsibility for the safe operation of your boat and out- board? 3. Do you understand all the safety precautions and instructions contained in this Guide? 4.

  • Page 71: Frequently Asked Questions

    Yes. In order to maintain contact with you or the new Evinrude 4-Stroke owner, BRP requests you complete the form outlining Change of Address / Change of Ownership. This will ensure you or the new owner is made aware of any product announcements and keep the warranty coverage up-to-date.

  • Page 73: Change Of Address / Change Of Ownership

    This notification is necessary for your own safety even after expiration of the original warranty, since BRP will be in a position to contact you if correction to your outboard is required. Outside the U.S. and Canada, this card should be sent to the Bombardier Recreational Products division where the outboard was regis- tered.

  • Page 75: Confirmation Of Receipt

    Confirmation of Receipt Your Dealer Name: Address: Upon delivery of your new Evinrude /Johnson Your Dealer will take receipt of the form for outboard, complete and sign the form below. their records. Receipt Name: Address: Owner of Model No: Serial No: (To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation, maintenance, safety features and warranty policy, all of which I understand...
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