Disassembly; General - BRP Evinrude E-Tec Series Service Manual

Allen 1/4 in. hexagonal wrench. Attach suitable
chain hoist to lifting tool.
With weight of powerhead supported by hoist, use
a suitable tool to carefully separate the power-
head from exhaust housing.
Do not damage the powerhead
IMPORTANT:
adapter mating surfaces when separating.
Remove the powerhead.

DISASSEMBLY

General

To simplify reassembly and wiring installation, lay
out the various screws and clamps in the order of
their proper location.
Remove the electric starter. Refer to Starter
Removal on p. 161.
Remove fuel pump assemblies, fuel manifolds,
and filter. Refer to FUEL COMPONENT SERVIC-
ING on p. 189.
Remove EMM, then remove electrical harness
005260
with flywheel cover base, starter solenoid, and
trim relay module.
Remove flywheel and stator. Refer to FLYWHEEL
AND STATOR SERVICING on p. 154.
Remove oil pump, rear oil manifold, and oil circu-
lation hoses. Refer to OIL COMPONENT SER-
VICING on p. 222.
Remove ignition coils and fuel injectors. Refer to
Fuel Injectors on p. 193.
IMPORTANT:
location before removal. All injectors must be rein-
stalled in their original location. Improper injector
installation can result in powerhead failure.
Remove throttle cam screw and throttle lever
screw.
005259
1
1. Throttle cam screw
2. Throttle lever screw
POWERHEAD
DISASSEMBLY
Mark injectors for proper cylinder
10
2
005293
241