Remove drive coupler from either the motor or the
pump assembly.
Assembly
Use only Evinrude/Johnson Bio-
IMPORTANT:
degradable TNT Fluid to fill the hydraulic system.
Install drive coupler in pump assembly.
Install a new motor O-ring.
SERVICING–SINGLE PISTON SYSTEM
Position the motor on the manifold and install four
new screws and lock washers. Tighten the screws
35 to 50 in. lbs. (4 to 6 N·m).
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Oil O-rings and install them on the manual release
valve. Oil and install the manual release valve.
Tighten the valve to a torque of 45 to 55 in. lbs. (5
to 6 N·m).
Install new retaining ring in groove.
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1
1. Retaining ring
TRIM AND TILT
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13
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