Cylinder Head - BRP Evinrude E-Tec Series Service Manual

POWERHEAD
ASSEMBLY
Slide piston and rod assembly into the correct cyl-
inder, as marked during disassembly. Guide con-
necting rod through cylinder block to avoid
scratching cylinder wall.
1. Ring compressor
Repeat steps for each piston.

Cylinder Head

Install a new thermostat seal in cylinder head with
side marked "TO CYL HEAD" facing toward ther-
mostat.
Refer to THERMOSTAT SERVICING on p. 233
prior to installing cylinder heads.
Lightly lubricate new cylinder head O-rings with
Triple-Guard grease and install in cylinder block.
1. O-Ring
254
If it has been removed, apply soapy water to water
dam and insert into block.
1
1
1. Water dam
Apply a 1/16 in. (2 mm) bead of RTV adhesive
005284
around each water passage on the block and cyl-
inder head as shown. Apply adhesive with a brush
around thermostat seat area on block.
1
1
1. RTV adhesive (24 locations)
2. Thermostat seat area
Install cylinder head. Apply outboard lubricant to
threads and install the cylinder head screws. Fol-
lowing sequence on cylinder head, torque all
005286
005287
2
1
005288