Fuel Delivery; Manifold Pressure Test - BRP Evinrude E-Tec Series Service Manual

115,150,175,200 hp, 60 v models
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FUEL DELIVERY

WARNING
Protect against hazardous fuel spray.
Before starting any fuel system service,
carefully relieve fuel system pressure.
Refer to Relieving Fuel System Pressure on
p. 189.
Use the Evinrude Diagnostics Software program
to review service codes prior to troubleshooting.
Correct all conditions related to service codes
FIRST.
Inspect all fuel hoses, filters, and connections.
Check quality of fuel supply.

Manifold Pressure Test

If the outboard runs, check pressure with the out-
board running. Perform pressure tests outlined in
FUEL COMPONENT TESTS on p. 184.
If the outboard does not run, use the primer bulb
to fill the vapor separator. Make sure circulation
pump activates with key switch in ON position.
The Fuel Pump test of the diagnostic program can
be used to activate electric fuel pump.
Static Tests Screen
Results:
Pressure test indicates 20 to 30 psi (138 to 207
kPa):
Circulation pump output is good. Make sure fuel
system pressure does not fall below 15 psi (103
kPa) after outboard (pump) is OFF for five min-
utes. Leakdown indicates a fuel system leak or
leaking injector.
Low or no pressure, pump runs:
Suspect damaged fuel pressure regulator in
vapor separator or faulty circulation pump. Per-
form Pressure Regulator Test on p. 186.
Pump does not run:
Check voltage at pin 1 of fuel pump connector.
Voltage should be 12 V at initial key ON, 12 V
fuel pump test activated, or outboard cranking
or running.
Check voltage at pin 2 of fuel pump connector.
The EMM controls power to the fuel pump (pur-
ple/black wire). Outboard must be cranking or
running. Use the fuel pump test of the diagnos-
tic program to activate the control function of the
EMM. Connect voltmeter positive lead to pin 2
and negative meter lead to ground. Activate
Fuel Pump test or run outboard. Voltage read-
ing should be 12 volts.
Excessive pressure:
Check for restricted pressure regulator in vapor
separator or restricted fuel return manifold.
005155
SYSTEM ANALYSIS
FUEL DELIVERY
131
5

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