HySecurity SwingSmart DC Series Programming And Operations Manual
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HySecurity SwingSmart DC Series Programming And Operations Manual

Pad-mounted electromechanical swing gate operator with smart dc controller
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Programming and Operations Manual
SwingSmart DC
™
DC20, DCS20
Pad-mounted electromechanical swing gate operator with Smart DC Controller
www.hysecurity.com
800-321-9947 • 253-867-3700 •
Industrial | Commercial | Crash | Parking | Residential

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Summary of Contents for HySecurity SwingSmart DC Series

  • Page 1 Programming and Operations Manual SwingSmart DC ™ DC20, DCS20 Pad-mounted electromechanical swing gate operator with Smart DC Controller www.hysecurity.com 800-321-9947 • 253-867-3700 • Industrial | Commercial | Crash | Parking | Residential...
  • Page 2 | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 3 SWINGSMART DC 20 GATE OPERATOR SWINGMART DCS 20 GATE OPERATOR PROGRAMMING AND OPERATIONS MANUAL MX3640-01 - REVISION D HYSECURITY CORPORATE HEADQUARTERS 6705 S. 209TH ST., STE. 101 KENT, WA, 98032 | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 4: Table Of Contents

    Locking the Gate Arm at Secure Facilities . 38 Adjusting the Gate Speed ....78 Enabling Fire Department Override ..79 Adjusting the IES Sensitivity ....80 Reinstating Factory Defaults ....82 | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 5: Table Of Contents

    Fuse Replacement ......104 Mechanical Maintenance ....104 Specifications and part numbers are subject to Drive Belt Tension and Alignment ..105 change without notice. DC Battery Replacement ....106 | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 6: Introducing Swingsmart Dc

    50Ah "SwingSmart HD Components" on page 7. For the batteries to support solar applications or usage name of a distributor near you, call HySecurity at during extended power outages. 800-321-9947. For information about HySecurity...

  • Page 7: Swingsmart Dc Components

    Battery Kit, 8AH Pulley, Motor Motor Battery Kit, 50AH Brush Kit Buzzer Board, Smart DC Controller Switch, Reset Switch, On/Off Detector, Vehicle Circuit Breaker Switch, On/Off Board, Power Supply | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 8: Installer's Check List

     Check the Smart DC Controller software version. If needed, upload the latest version  from www.hysecurity.com. See "Smart Touch Analyze and Retrieve Tool" on page 102.. Program changes through the Installer Menu depending on the accessory devices  that you have installed.

  • Page 9: Safety Information

    COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. Indicates damage to equipment is probable if the hazardous situation is not avoided. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 10  A minimum of three years experience installing ONE SHOULD CROSS THE similar equipment. PATH OF THE MOVING GATE.  Proof of attending a HySecurity Technical Start gate operator only when a Training seminar within the past three years. gate’s travel path is clear.
  • Page 11  Before attaching operator to gate, move gate  HySecurity gate operators have terminals for or barrier arm in both directions. Make sure it direct connection of up to three (3) external is level and travels freely.
  • Page 12 UL 325 gate usage class defi ned, and provides an alert that gate is about to move.Disabling warning buzzer may increase risk/extent of injury if entrapment occurs. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 13  NEVER use accessories or attachments that are activates non-contact sensors. After adjusting not recommended by HySecurity for this force or travel limit, retest gate operator. Failure equipment. Damage to the equipment and/or to adjust and test gate operator on a regularly injury to user may result.
  • Page 14  Never mix battery sizes, types, or brands.  NEVER grab or touch a live Charging circuit on HySecurity DC operators is power cord or cable with wet designed for AGM-type batteries, not lead acid- hands. The possibility exists of type batteries.
  • Page 15  DO NOT charge frozen battery. Battery can explode. If frozen, warm the battery to at least SENSORS 61°F (16°C). Most HySecurity gate operators are equipped with ENVIRONMENTAL SAFETY/HAZARDOUS a Type A, Inherent Entrapment Sensor (IES). UL 325 MATERIALS AND PROPER DISPOSAL...
  • Page 16 SENSOR SECURITY: A hard-wired contact gate travel and all hazard areas are fully protected. sensor shall be located and its wiring arranged HySecurity Gate operators require external so that communication between sensor and gate entrapment sensors that utilize Normally Closed is not subjected to mechanical damage.
  • Page 17 SAFETY INFORMATION IDENTIFYING GATE OPERATOR CATEGORY AND USAGE CLASS Four different vehicular usage classes are defi ned in UL325. Most HySecurity operators are approved for use in all four UL325 defi ned usage classes. The four usage classes are described below:...
  • Page 18 1. Select Usage Class according to gate’s locale and purpose. 2. Required UL 325 inherent Type A sensor is an integral part of most HySecurity gate operators. 3. Based on gate’s usage class, choose External Entrapment Sensors: B1, B2, or D.
  • Page 19 Other AC power. “Compatible Sensors” may meet UL 325 7th Table 1. Sensors Tested for Use with HySecurity Operators Mfg. Part # Mfg. Details Hysecurity Part #...
  • Page 20 SENSOR 1,2, or 3 EMX WEL-200 Wireless Edge Receiver Dip Switch Settings determine which relay activates when the associated edge is tripped. Figure 2. WEL-200 or iGAZE RE | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 21 Trailing End PUBLIC Photo eye Protecting Leading End (EYE CLOSE) SECURE Slide Gate Potential Zones Leading End for Entrapment Protection 1. Draw-in zone 2. Leading end 3. Trailing end | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 22 Loss of IES sensitivity increases mechanical conditions may cause damage to gate operator wear on gate hardware and gate operator. It and is not covered by the HySecurity Limited may also pose a safety hazard. Compensating Warranty. for wind loads by adjusting IES may set IES...

  • Page 23: Emergency Stop Button

    "Setting the Taper Clamp" on page 37. 3. Flip the DC power switch ON. 4. Clear any faults by pressing STOP or RESET. Figure 1. Emergency Stop Button | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 24: Safety Information

    SAFETY INFORMATION | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 25: Installation

    Gate time to open/close: Variable speed, open/close Variable speed, open/close separately separately 1,300lbs @ 12ft leaf 1,300lbs @ 12ft leaf Gate weight: (590kg @ 4m leaf) (590kg @ 4m leaf) | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 26: Pad Condition

    1. Follow the local building codes to identify the 26.8" height above pad. (68cm) frost line and determine the required depth 9.6" (24cm) of the concrete pad. HySecurity recommends control box Vehicle Loop height a minimum 16-inch (40.6cm) depth with a control wires...

  • Page 27: Using An Existing Pad

    6. Remove the four lag bolts and separate the operator from the shipping boards. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 28: Mounting The Operator

    4. Mount the operator with four ½ x 3½-inch concrete anchors as shown in Figure 5. Base Plate Fasteners Concrete Anchors (x4) Concrete Pad Figure 5. Mounting Operator | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 29: Gate Bracket And Linkage Arms

    40" (101cm) 54" (137cm) gate bracket to the horizontal cross member. Custom Gate Installation: – – X + Y - 1 Hinge Center Figure 6. Installing the Gate Bracket | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 30: Attaching The Stub Arms

    Turn the handle counterclockwise to loosen the taper clamp. Figure 7. Taper handle Stub arm Figure 7. Attaching Stub Arms | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 31: Installing The Linkage Arms

    (137cm) (85cm) (118cm) Figure 8. Installing Linkage Arms Custom Gate Installation: – – X + Y - 1 0.63 * Xg 0.87 * Xg Space for custom calculations: | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 32 Do the finishing work AFTER the arm and gate adjustments are complete. See "Completing Gate Arm Installation" on page 35. Figure 9. Correct and Incorrect Linkage Arms | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 33 Note: The elbow pivot bolt must be parallel with the vertical axis of the operator. If the pivot bolt is not vertical, binding of the arm assembly may occur during operation. Figure 10. Linkage Arm Adjustments | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 34: Adjusting The Limit Switches

    For a right-hand operator, the OPEN switch is the left limit switch as shown in Figure 13. The opposite occurs in a left-hand operator; the OPEN switch becomes the right limit switch. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 35: Completing Gate Arm Installation

    1. To determine whether you should drill & bolt For sites where incident of gate strikes are or weld the linkage arms, you should take into high, HySecurity recommends setting the consideration site planning and future impact elbow with a slight offset at the full close to gate arm installation.

  • Page 36: Articulating Arm Option

    CAUTION Although some sites necessitate fastening a gate arm to the gate at an angle, HySecurity If the gate arm is mounted at a slight angle, does not recommend it. The preferred method test the operation of the gate several times. Be is an installation where the gate arm remains sure to check for clearance issues.

  • Page 37: Setting The Taper Clamp

    Gate Arm at Secure Facilities" on page 38. further tighten the assembly. 5. Continue to adjust the taper clamp until no slippage occurs. 6. Retract and center the taper clamp handle. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 38: Locking The Gate Arm At Secure Facilities

    Lock the movement of the gate using an external method, such as a locking chain. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 39: Power

    Make sure the covers align and side required equipment ground. latches lock properly. HySecurity recommends grounding the operator Properly grounding the gate operator is critical with a separate earth ground rod (or a similar to gate operator performance and the life of its device in the case of crash products) to shield electrical components.

  • Page 40: Wiring Ac Power

    If power input is 208/230V, move the switch so 230V appears and change the Junction box label on the junction cover and label box cover. Figure 18. Wiring AC Power | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 41: Wiring 115Vac Power

    Table 5 assumes a dedicated circuit with an accessory power load up to 2A. Additional loads require that the wire size be increased or the distance of the run be decreased. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 42: Wiring 208/230Vac Power

    2 3 0 V 3. Toggle the voltage selector switch from 115V to 230V. Replace the High Voltage Protection cover and secure it. Figure 19. 230V Voltage Selector Switch | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 43: Connecting Dc Power

    CONNECTING DC POWER USING A SOLAR POWERED OPERATOR To connect the DC power: HySecurity offers a solar version of the SwingSmart operator: SwingSmart DCS20. The solar model 1. Turn off the DC and AC power switches. has different internal wiring and includes software programmed for solar use.

  • Page 44: Design Requirements & Considerations

    Any solar systems that are designed close to the minimum margins will stress and shorten the battery life and risk unreliable operation, especially in periods of inclement weather. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 45: Connecting The Swingsmart Dcs 20 To Solar Power Panels

    Smart DC Controller. See "Configuring the Setup Menu" on page 55. DC Solar Panel switch (OFF) Input & ground wires Figure 21. Solar Panels and Wiring Connections | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 46: Connecting The Peripherals To Solar Operators

    SHOW RA DIO OP TIO DU AL GA TE LEDs RS-485 PORT USER COMMUNICATION RELAY Press button to light active inputs Solid state Figure 22. Connecting DC Power | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 47: Understanding Gate Activity Based On Solar Zones

    0.009A. . more cycles per day or those sites located in less sunny climes, need larger capacity batteries. HySecurity offers a 50Ah battery option which provides six times the storage capacity of the standard 8Ah batteries.
  • Page 48 NOTE: HySecurity provides a 50Ah battery option for sites where high gate travel and inclement weather are an issue. For sites of this nature, consider at least 40W system. A 40W system doubles the feet of gate travel/day that is shown in the chart above.

  • Page 49: Important Considerations For Dc-Powered Operators

    Table 7. batteries, control of the load is important. Gates HySecurity mounts the battery pack near the that move easily and do not bind will drain less transformer to provide residual heat around the...

  • Page 50: Installing The Extended Battery Backup Kit

    Lift the 8Ah batteries from the BACKUP KIT support tray. Disconnect the black and blue HySecurity offers extended DC power back wires and set the 8Ah batteries aside. up option with two 50Ah batteries. Contact 6. Return the support tray to it’s original position HySecurity parts department to order extended and secure it properly.
  • Page 51 BT 1 (EXTENDED) menu display. BATTERY TYPE Change the setting using the SELECT and OPEN CLOSE STOP MENU RESET NEXT buttons. SELECT PREV NEXT Figure 26. Battery Type Selection | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 52: Display And Menu Options

    Use a laptop computer at your place of To edit the Menu business to conveniently download the free Press SELECT. S.T.A.R.T. software from www.hysecurity.com Two top characters blink. before heading out into the field. A S.T.A.R.T. User Guide is also available online.

  • Page 53: Gate Handing

    Refer to Configuring the Setup Menu. z Error message - indicates a problem exists with the operator which needs to be resolved before the operator can function properly. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 54: Using The Smart Dc Controller Buttons In Menu Mode

    The entry mode is complete when the two characters stop blinking. Figure 30. Function of the Smart DC Controller Buttons in Menu Mode | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 55: Configuring The Setup Menu

    The on the gate operating mode. Refer operator enters Run Mode. OPEN CLOSE STOP MENU RESET to Run Mode. PREV NEXT SELECT Figure 31. Configuring the Setup Menu | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 56: Run Mode

    Pressing Menu scrolls through operator status displays and accesses the User Menu. Note: Pressing the MENU button twice, bypasses the operator status displays. Figure 32. Run Mode Displays | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 57 BT <0> 1 = 50Ah (optional upgrade) must configure operator through STANDARD BATTERY 2 = 110Ah (option) Installer Menu. See BT - BATTERY TYPE. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 58 M e n u " o n p a g e 6 7 . D i s p l a y s See "User Menu" on page 59. number of seconds before open gate initiates closure | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 59: User Menu

    "Using the Smart DC Controller Buttons In Menu Mode" on page 54. OPEN CLOSE STOP MENU RESET PREV NEXT SELECT Figure 34. CT 0 (OFF) Close Timer | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 60: Setting The Time And Date

    4. Change the time and date using 08/01/18 00:00 the NEXT and SELECT buttons. OPEN CLOSE STOP MENU RESET PREV NEXT SELECT Figure 35. Setting Time and Date | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 61: Setting Ac Power Loss Gate Function

    NEXT SELECT 2. To exit User Menu, press MENU button. A gate status appears in display indicating you have Figure 36. AC Power Loss returned to Run Mode. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 62: Adjusting The Display Contrast

    A gate status appears in the display indicating you have returned to Run Mode. LD 5 LCD CONTRAST OPEN CLOSE STOP MENU RESET PREV NEXT SELECT Figure 37. LCD Contrast | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 63 RO 0 (OFF) changed to setting 1 then adds capability Radio Open/Close for radio input to close gate, but only when 1 = on RADIO OPEN gate is fully open. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 64 4s and, if the gate is not fully open at the end of this period, the buzzer sounds for 10s. The display shows ALERT 2 - DRIFT CLOSED. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 65 1 = on (detailed) problems. Set to 0, DC Controller logs software is pertinent gate operator events such as required to faults, errors, or menu manipulation. read log file. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 66 WARNING: Do NOT cut the wires to the buzzer or unplug it as the operator will not be in compliance with UL 325. Failure to comply may result in serious injury or death. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL...

  • Page 67: Installer Menu

    Smart DC Controller buttons or configured through the use CT 0 (OFF) of a laptop computer and the START software CLOSE TIMER available from the HySecurity website. The Installer Menu options provide more advanced OPEN CLOSE STOP...
  • Page 68 The installer must designate a left R = Right hand (N/A) Gate Handing or right handing before the operator will function. See Programming the Initial L = Left hand Setup Menu. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 69 NOTE: If factory defaults are restored, Load Factory Defaults 1 = reload factory the UL usage class, handing, gate default settings weight, and any other modified menu settings will need to be reprogrammed. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 70 (50Ah) Battery Type (110Ah) and larger batteries are charged with batteries 2 = maximum more current to supply a more rapid (110Ah) require charge. separate housing and wiring. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 71 Adjusts sensitivity of internal inherent entrapment sensor (IES). Available settings are 0 to 9 with 9 being 0 = maximum least sensitive. HySecurity strongly sensitivity recommends that you avoid setting IES SE 2 2 = default See Note.
  • Page 72 (N/A) IES Sensor Logic Optional setting of 0 will cause gate to 1 = 2 second reopen fully if triggered while closing. reversal only | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 73 1 = Disable Close NOTE: Free exit is disabled when Timer gate is at its closed limit. If closed limit is not tripped, free exit continues to work normally. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 74 IOLD are tripped simultaneously. A setting of 4 stops the gate when OOLD and IOLD are tripped simultaneously and closes from that point when the loops clear. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 75 Menu" on page 110. 3 = 75 seconds NOTE: This menu controls a user relay 4 = 105 seconds set to Function No. 8 5 = 135 seconds | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 76 Obstruction Loop detector. If an HY-5B HY-5B 2 = Show call level OUT OBS LOOP SET is used, additional settings of 4-8 are available. 3 = Set Frequency | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 77 CLD 0 (RUN MODE) (Shadow) detector. If an HY-5B is used, HY-5B 2 = Show call level CENTER LOOP SET additional settings of 4-8.#22. 3 = Set Frequency | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 78: Adjusting The Gate Speed

    OS 5 menu display. OPEN SPEED Change the setting using the SELECT and OPEN CLOSE STOP MENU RESET NEXT buttons. PREV NEXT SELECT Figure 41. Adjusting Gate Speed | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 79: Enabling Fire Department Override

    NEXT buttons. CENTER LOOP SENSOR 1 SENSOR NEXT SELECT PREV + 24 V EMERG OPEN SHOW LEDs Figure 42. Fire Department Override Wiring Figure 43. Fire Department Override Commands | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 80: Adjusting The Ies Sensitivity

    TEMPORARY basis until operation. the gate, gate track, or hinges are repaired so the gates swingsmoothly with minimum resistance. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 81 Run Mode. Change the setting using the SELECT and OPEN CLOSE STOP MENU RESET NEXT buttons. SELECT PREV NEXT Figure 46. Adjusting IES Sensitivity | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 82: Reinstating Factory Defaults

    MENU CLOSE TIMER button twice. computer, you can use HySecurity’s START software and download the menu settings and save them to a file to upload to the operator OPEN...

  • Page 83: Smart Dc Controller

    Make connection on the Smart DC Controller z Integrate with Security Systems z Adapt User Relays for your Gate Site Figure 48. Smart DC Controller and Control Box | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 84: Overview Of The Smart Dc Controller

    SHOW RA DIO OP TIO DU AL GA TE LEDs RS-485 PORT USER COMMUNICATION RELAY Press button to light active inputs Solid state Figure 49. Smart DC Controller | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 85: Preliminary Testing Of Inputs

    Installer Menu (S2). N.C. input. Connection for Photo Eye Close direction. Type External Entrapment Sensor 3 Eye Close of sensor used is Sensor programmable in Installer Menu (S3). | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 86 - 24 Volts Common sensors to these connected to SENSOR terminals. COM. Convenient 24VDC Convenient 24VDC power for photo eyes +24V +24V power or the Emergency Open input. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 87 **Use RADIO OPEN input or RADIO OPTIONS spade connections for all out-of-sight controls, such as a telephone entry or radio operated controls. ***Fire Department Open control must be keyed or guarded so that it can only be used by authorized personnel. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 88: Integrating With Security Systems

    SMART DC CONTROLLER INTEGRATING WITH SECURITY SYSTEMS See Figure 50 and Figure 51. SA 0 (OFF) HySecurity gate operators provide a 2-wire, serial STC ADDRESS interface (RS-485 connection) which allows remote access to one or more operators. With software protocols provided by HySecurity, bi-directional...

  • Page 89: Vehicle Detector

    VEHICLE DETECTOR Mode 2: The close timer does not wait for vehicle HySecurity recommends that vehicle detectors be used for free exit and obstruction sensing detectors to clear, but instead it starts counting logic only. The exception is in parking or gate down as soon as the open limit is reached.

  • Page 90: Tailgate Alert

    Standard 11-Pin Box Type Vehicle Detectors. It is not mandatory to use two separate detectors for inner and outer obstruction detection, but the HySecurity’s custom HY-5B mini-detector module benefits inusing an additional detector provide (Figure 52) plugs directly into the Smart DC...

  • Page 91: Connecting Hy-5B Vehicle Detectors

    HY-5B NOTICE detector. Tighten the terminal screws securely. Do not exceed more than 200 square feet (61 square meters) of loop area to one detector. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 92 3, the gate stops during the opening cycle when both OOLD & IOLD are tripped simultaneously.). When the OOLD and IOLD loops are cleared, the gate closes immediately. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 93: Installing Standard 11-Pin Box Type Vehicle Detectors

    LOOP LOOP LOOP LOOP Common CENTER LOOP terminal OUT OBS LOOP terminal IN OBS LOOP terminal FREE EXIT LOOP terminal Figure 53. Standard 11-Pin Box Type Vehicle Detector | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 94: Hy8Relay Module Option

    Adjustable from a 0 second to 135 seconds delay in 15-second Gate open too long increments. output NOTE: TL - OPEN TIME ALERT adjustments can be made in Installer Menu. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 95 Active whenever Exit Loop is tripped. Detector output Inside Obstruction Vehicle Detector Active whenever Inside Obstruction Vehicle Detector is tripped output Center Loop Detector Active whenever Center (Shadow) loop detector is tripped. output | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 96 Partial Open Limit, or, gate is past Partial Open Limit and Partial Pulse Open input is activated. Outside Obstruction/ Activated when OOLD/OALD detector input tripped and gate closed. Arming Loop Detector Used for testing purposes. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 97: Bi-Parting/Dual Gate System

    HYSECURITY. Keep the most current software loaded. It is available When installing a dual-operator system, the at www.hysecurity.com. Make it part of your following must be adhered to: maintenance routine to check for software z An electrical conduit for interconnecting wires upgrades on a regular basis.
  • Page 98 BI - PARTING/DUAL GATE SYSTEM PUBLIC SIDE SECURE SIDE Figure 55. Bi-Parting/Dual Gate Scene Overview | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 99: Primary And Secondary Wiring Connections

    LEDs Ground Shielded cable (3-wire) Shield wire Note: Do not Conduit (in the ground) connect the ground shield wire at both ends. Figure 56. Primary-Secondary Pair Wiring Connections | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 100: Primary And Secondary Menu Setup

    Any control input that is attached to secondary unit will be recognized by primary once Installer PREV NEXT SELECT Menu is properly configured in both units. Figure 57. Primary-Secondary Menu Setup | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 101: Connecting Sequenced Gates

    SG 1 = Sequenced Gate #1 configuration NOTE: Set both operators on the site to the SG 2 = Sequenced Gate #2 configuration same number. Figure 58. Sequenced Menu Setup | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 102: General Maintenance

    What You Need RS-485 COMMUNICATION z Standard USB 2.0 A-B communications cable. Power Connector If you are using the HySecurity RS-232 to USB adapter, be sure to install the USB driver in your POWER RS485 DRIVE laptop.

  • Page 103: Setting User Account Controls

    PHOTO EYE POWER 24 VOLTS COMMON PHOTO EYE POWER improve on board diagnostic tools. Check the DO NOT USE HySecurity website for atest version of software PHOTO EYE Lithium Battery before heading out for field maintenance. OPEN DIRECTION DO NOT USE...

  • Page 104: Fuse Replacement

    Figure 61. Fuse Replacement z Replace worn-out batteries. Refer to "DC Battery Replacement" on page 106 and "Clock Battery Replacement" on page 103. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 105: Drive Belt Tension And Alignment

    7. Replace the drive belt cover. 8. Turn the AC and DC disconnect switches ON. 9. Replace covers. ¹⁄₁₆ ¹⁄₈ Figure 62. Drive Belt Tension and Alignment | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 106: Dc Battery Replacement

    The two 8Ah batteries are accessible within the operator on a tray behind the control box. HySecurity provides a one year warranty from the To replace the batteries, see Figure 63, and take date of shipment for all batteries supplied with the following steps: the SwingSmart DC operator.
  • Page 107 5. Turn the AC and DC disconnect switches ON and replace the covers. Remove batteries. Disconnect wires. Reconnect the wires onto the replacement batteries. Figure 64. Drive Belt Tension and Alignment | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 108: Reference

    RADIO OPEN along the left edge of than 1 amp, a separate power supply is required. the Smart DC Controller. Refer to "Overview of the Smart DC Controller" on page 84 and Figure 49. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 109: Installing A Lock For 12Vdc Or 24Vdc Systems

    NC on USER 1 RELAY if it is a maglock or NO if it is a solenoid. 4. Set the User Relay function in the Installer Menu to RL1 - 6. See Figure 68. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 110: Access Controls And Vehicle Detector Loops

    OPEN CLOSE STOP MENU RESET Loop configurations differ depending on the application. All HySecurity gate operators can be PREV NEXT SELECT designed for automatic use with one way traffic or bidirectional traffic. To assure closure, should the gate be left open, a closing timer can be set through the Installer Menu.
  • Page 111 “cross talk”. It is possible to have loops closer Like This together by selecting different frequencies. An advantage of using HySecurity model HY-5B detectors is that problematic “cross talk” is not possible. 3. For greater sensitivity and less chance of false...
  • Page 112 Detector Logic 9. This guide is written from a design perspective, but installation workmanship practices are HySecurity recommends that vehicle detectors equally important to insure proper operation be used for free open and obstruction sensing and long loop life. The best way to insure a logic only.

  • Page 113: Vehicle Detector And Loop Fault Diagnostics

    REFERENCE VEHICLE DETECTOR AND LOOP FAULT DIAGNOSTICS If HySecurity HY-5B vehicle detector modules are used, the Smart DC Controller has the ability to store and report detector and loop fault information for performance diagnostics. If the Smart DC Controller senses a loop or detector problem: z The LCD display flashes the name of the affected detector or error and the appropriate alert code.
  • Page 114 Smart DC Controller by downloading from the RS232 communications port or the USB With sensitivity set to port. HySecurity's free START software, a laptop A (AUTO) and a large computer, and a special download cable or USB sedan stationary on cable are required to retrieve and read this data.
  • Page 115 Level 0 - 7 Call Level. If the call strength on the display appears as a level 4 or less, consider increasing the sensitivity level by adjusting the rotary switch on the HY-5B detector. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 116 * NOTE: A minimum of three (3) detectors are required for this type of gate. Figure 72. Vehicle Detectors and Loop Layout for Openings Less than 28 feet* | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 117 * NOTE: A minimum of three (3) detectors are required for this type of gate. Figure 73. Vehicle Detectors and Loop Layout for Openings Greater than 28 feet* | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 118: Monitored External Entrapment Sensors

    Transmitter be protected or eliminated. HySecurity monitors all external entrapment sensors connections by looking for NC contacts connected to input terminals. Smart touch Vehicle Loop software cycles power to device and looks for...
  • Page 119 An Edge Sensor can be either hardwired through an adapter module (Hy2NC) or a wireless transmitter/ receiver combo (WEL-200 or iGAZE RE). Figure 76 below shows the wiring and dip switch settings of a WEL-200. For more information and wiring diagrams of other recommended sensors see the “HySecurity External Entrapment Sensor Wiring Guide”.

  • Page 120: External Entrapment Protection

    NO output contact to the because of performance and reliability issues. appropriate vehicle detector input: EXIT LOOP, IN OBS LOOP, and OUT OBS LOOP. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...

  • Page 121: Photo Eye Function

    LED's for this setup, but this maximum height. Now lower your hand and they can be hard to see. HySecurity has provided determine the lower limit of the infrared beam by a unique feature that turns power on to the photo watching for the trip point.

  • Page 122: Compatibility

    UL 325. In order to be compatible with all gate clearance is 4 inches (10 cm) or more above HySecurity operators, a gate edge sensor must be the pavement, then an edge sensor must be rated to function from 24 VDC source power. For mounted on the bottom edge.

  • Page 123: Smart Dc Controller Troubleshooting

    HySecurity gate operators must see a NC contact for monitoring purposes, therefore any • Airports, police stations, fire departments, edge sensor with a terminating resistor will need...
  • Page 124 (lower rocker switch) is AC switch. only. turned off, or circuit breaker on the 3. Reset circuit operator has tripped. breaker at electrical panel. 4. Have a licensed electrician check wiring. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 125 Wiring problem. action above. voltage is very z Batteries no longer hold a charge. low. z Bad Smart DC Controller. z Bad transformer. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 126 ALERT 5 BOTH are on at the same z Check limit switches z Stuck limit switch LIM ACTIVE time and replace as z Debris in limit plate area (SwingSmart required. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 127 RESET. Replace HY-5B, error with a (ELD), Inside Obstruction Loop (IOLD), if necessary. HY-5B vehicle Outside Obstruction Loop (OOLD), or detector. Center Loop (CLD) - (User Relay 22). | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 128 NO TARGET wires are damaged. sure it is reading has not been magnet. Change detected. sensor if it or its wires are damaged. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 129 Replace as required. ALERT 21 Not used with Not used with DC Not used with DC operators DRIVE TRIP DC operators operators | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 130 ALERT 25 HYNET Coin Cell Battery Replace the battery in and reports that the internal battery of LOW BATTERY in HyNet is Low the HyNet the HyNet is low. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 131 Motor wiring. Controller detects DIRECTION as needed. operator ran in z Limit switch wiring (SwingSmart DC) ERROR 2. Press RESET to wrong direction. clear fault. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 132 One operator may have a different 6. Check software software version. version currently loaded in operator by pressing RESET. Make sure both operators are running same software version. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 133 2. Update to latest Report any instance of this error to No display means that Smart software version HySecurity Technical Support. D C C o n t ro l l e r using START. has detected a 3. Replace Smart DC serious internal Controller.

  • Page 134: Appendix A - French Translations

    7. The entrance is for vehicles only. Pedestrians seulement. Les piétons doivent utiliser une voie must use separate entrance. d’accès différente. 8. SAVE THESE INSTRUCTIONS. 8. CONSERVEZ CES INSTRUCTIONS. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 135 Ne serrez pas trop l’embrayage ou la soupape the operator clutch or pressure relief valve to de surpression de l’ouvre-barrière pour compensate for a damaged gate. compenser une barrière endommagée. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 136 | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 137 être situé sur le bord sensors shall be located on the bottom edge. inférieur. | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 138 NOTES | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 139 NOTES | www.hysecurity.com SWINGSMART DC PROGRAMMING AND OPERATIONS MANUAL MX3640-01 REV. D ©2018...
  • Page 140 HySecurity reserves the right to supply used or reconditioned material for all HySecurity, and the Two Year warranty period in (b), (d) and (e) will not extend warranty claims. HySecurity will not be considered to be in breach of or default beyond four years from the date that the product was shipped from HySecurity.

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