Audi A8 Workshop Manual page 124

2005 year; 2003 year
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Audi A6 2005 ➤ , Audi A8 2003 ➤
Servicing automatic gearbox 09E, four-wheel drive - Edition 12.2011
Gearbox with 13 bolts on ATF oil pan:
– With ATF oil pan removed, screw guide pins -T40199- into
positions -10, 11, 12 and 13-.
Note
The guide pins -T40199- hold the gasket and the ATF oil pan
in position. Without them the oil pan will not be properly sealed.
Renew aluminium bolts for oil pan.
– Guide new gasket and ATF oil pan over guide pins -T40199- .
– Tighten bolts for ATF oil pan in the sequence -1 ... 9-.
– Unscrew guide pins -T40199- .
– Tighten remaining bolts for ATF oil pan in the sequence
-11 ... 13-.
Tightening torque: 2.5 Nm and turn 90° further
Continued for all gearboxes:
– Turn gearbox on assembly stand.
The ATF oil pan must face downwards.
– If necessary, renew oil seal between final drive and gearbox
housing
⇒ page 131
– Install torque converter (push torque converter hub through oil
seal as far as first stop).
– Turn the torque converter, at the same time pressing it inwards
lightly until the slots on the torque converter hub engage in the
drive lugs on the ATF pump gear and the torque converter slips
in noticeably.
Installation depth:
If the torque converter has been correctly installed, the distance
-a- measured between the surface of the mounting holes and the
contact surface of the torque converter bellhousing should be:
8 or 12-cylinder petrol engines: at least 5.9 mm
10-cylinder petrol engines and 8-cylinder TDI engines: at least
18.9 mm
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Caution
with respect to the correctness of information in this document. Copyright by AUDI AG.
If the torque converter is not fitted correctly, the torque con‐
verter drive lugs or the ATF pump will be irreparably damaged
when the gearbox is joined to the engine.
120
Rep. gr.38 - Gears, control
.

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