Arctic Cat 400 Service Manual page 505

Torque Specifications
(400/500 - Manual Transmission)
DRIVE TRAIN COMPONENTS
Part Part Bolted To
Engine (Lower Frame
Rear/Front)
Engine (Upper Front Frame Bracket
Inside Bracket/Top-
side)
Front Differential* Frame/Diff
Bracket
Pinion Housing Diff Housing
Diff Housing Diff Housing
Cover***
Drive Bevel Gear Shaft
Nut***
Differential Gear Hub
Case***
Lock Collar Diff Housing
Hub Nut Front/Rear
Shaft/Axle (min)
Oil Drain Plug Front Diff/Rear Dr
Oil Fill Plug Front Diff/Rear Dr
Oil Drain Plug Engine
Inspection Plug Front Diff/Rear Dr
Wheel Hub
Oil Fitting (400) Engine
EXHAUST COMPONENTS
Exhaust Pipe Engine
ELECTRICAL COMPONENTS
Coil* Frame
Ground Wire Engine
STEERING COMPONENTS
Handlebar Block Steering Post
Steering Post Bear- Frame
ing Housings
Steering Post Bear- Frame
ing Flange
Lower Steering Bear- Steering Post
ing Washer Cap
Screw***
Tie Rod End Knuckle/Steering
Post
BRAKE COMPONENTS
Brake Disc* Hub
Brake Hose Caliper
Brake Hose Master Cylinder
Brake Hose Auxiliary Brake
Cylinder
Master Cylinder Frame
(Rear)
Master Cylinder Master Cylinder
Cover
Auxiliary Brake Pedal Lever Axle
Hydraulic Caliper Knuckle/Axle
Retainer Assy
Auxiliary Caliper Knuckle/Axle
Retainer Assy
10-2
Torque
kg-m ft-lb
5.5 40
2.8 20
6.2 45
2.9-3.5 21-25
2.9-3.5 21-25
10 72
2.3-3 16.5-22
17.3 125
27.6 200
0.5 3.5
2.2 16
2.2 16
0.5 3.5
5.5 40
0.8 6
2.8 20
1.7 12
1.1 8
2.8 20
2.8 20
2.8 20
5.5 40
4.2 30
2.1 15
2.8 20
2.8 20
2.8 20
3.5 25
0.1 1
3.5 25
2.8 20
2.8 20
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CHASSIS COMPONENTS
Part
Footrest Frame (8 mm)
Footrest Frame (10 mm)
Shift Lever Shift Axle
Shift Lever* Shift Axle
SUSPENSION COMPONENTS (Front)
A-Arm (All) Frame
Ball Joint Cap Screw Knuckle
Shock Absorber Frame
Shock Absorber Upper A-Arm
Knuckle A-Arm
SUSPENSION COMPONENTS (Rear)
Axle Retainer Assy Axle Housing
Shock Absorber (Upper) Frame
Shock Absorber (Lower) A-Arm
A-Arms Frame
Swing Arm Axle Hous-
ing/Case
Knuckle A-Arm
Axle Housing (VP) Gear Case
ENGINE/TRANSMISSION
Clutch Shoe Crankshaft
Clutch Sleeve Hub Countershaft
Crankcase Half (6 mm) Crankcase Half
Crankcase Half (8 mm) Crankcase Half
Cylinder Head (Cap Cylinder
Screws)
Cylinder Head (6 mm Cylinder
Nuts)
Cylinder Head (8 mm Cylinder
Nut)
Cylinder Head Cover Cylinder Head
Left-Side Cover Crankcase Half
Mechanical Water Pump Shaft
Pump Impeller
Oil Pump Drive Gear Crank Balancer
Shaft
Oil Pump* Crankcase
Output Shaft Gear Output Shaft
Rear Output Shaft Output Joint
Recoil Starter Left-Side
Cover
Reverse Cam Stopper Crankcase
Housing
Right-Side Cover Crankcase
Rotor/Flywheel Nut Crankshaft
Shift Stop Housing Crankcase
Cam Sprocket** Camshaft
Starter Cup Crankshaft
Spark Plug Engine
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
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Torque
Part Bolted
To
kg-m ft-lb
2.8 20
5.5 40
1.1 8
1.1 8
4.8 35
4.8 35
4.8 35
4.8 35
4.8 35
5.5 40
4.8 35
2.8 20
4.8 35
4.8 35
4.8 35
4.8 35
13 94
10 72
0.9-1.3 6.5-9.5
2-2.4 14.5-1
7
3.8 27.5
1.1 8
2.5 18
1.0 7
0.9-1.3 6.5-9.5
1.05 7.5
8 58
1 7
10 72
2.8 20
0.8 6
2.3 16.5
0.9-1.3 6.5-9.5
16 116
2.3 16.5
1.5 11
3.5 25
1.7 12
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