Table of Contents
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2 2 017
OPERATOR'S MANUAL
OPERATOR'S MANUAL
WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
017
Alterra 400
Alterra 400
Alterra 500
Alterra 500
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
www.arcticcat.com
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Table of Contents
Related Manuals for Arctic Cat ALTERRA 400 2017
Summary of Contents for Arctic Cat ALTERRA 400 2017
- Page 1 2 2 017 OPERATOR’S MANUAL OPERATOR’S MANUAL Alterra 400 Alterra 400 Alterra 500 Alterra 500 Do not remove this Operator’s Manual from this ATV WARNING according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Operating this ATV if you are under Read this manual carefully.
- Page 2 Operator’s Manual and the labels on your ATV prior to riding. Keep this Operator’s Manual with your ATV at all times. This Arctic Cat ATV Oper- ator’s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale.
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Page 3: Foreword
All information in this manual is based on the latest product data and specifica- Speed tions available at the time of printing. Category Limitations NOTES (Years) Arctic Cat Inc. reserves the right to make (MPH) product changes improvements Y-12+ 12 or 15 - Limited... -
Page 4: Table Of Contents
Starting the Engine ......29 Warranty Procedure/Owner Starting A Cold Engine (400) ..29 Responsibility........66 Starting A Cold Engine (500) ..30 Arctic Cat Emission Control System How to Handle the ATV (Active Riding Limited Warranty ......67 Techniques) ........31 U.S. EPA Emission Control Tips............ -
Page 5: Division I - Safety
Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. -
Page 6: Atv Safety Alert
ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may result of SERIOUS INJURY or DEATH in cer- in loss of control. -
Page 7: Rider Training Course
Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. -
Page 8: Hangtags
Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before riding. (400) Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. -
Page 9: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page. - Page 10 Warning Labels & Information Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-559. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury.
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Page 11: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 12 ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or high- ways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
- Page 13 ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 14 ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 15 ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 16 ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
- Page 17 ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in this Operator’s Manual.
- Page 18 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
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Page 19: Prevention
Prevention Overview Helmet When using an ATV, prevention is the Your helmet is the most important piece of name of the game. “Had you only protective gear for safe riding. A helmet known” something could go wrong, you can prevent a serious head injury. There are would have prevented it. -
Page 20: Tires And Wheels
Boots/Ankle Protection 1. Tires and Wheels Wear a boot that covers the largest possi- Correct tire pressure is crucial. Consult the ble area of your leg (preferably up to Specifications section of this Operator’s your knee) and can handle significant Manual for tire pressure guidelines. -
Page 21: First Aid And Survival
6. Miscellaneous Items Check: Inspect your air filter. Look for debris or 1. Free, smooth range of motion damage that may indicate you need to 3. Light and Electric replace it. A clogged filter can stop an engine. Check your battery terminals for Turn the hi-beam and lo-beam on and off corrosion. - Page 22 Water Maps/GPS (Global Positioning System) Water is so important that you need to carry it regardless of the duration of your Maps may be unnecessary when you’re ride. Heat exhaustion and heat stroke can familiar with the area. But when you’re creep up suddenly and can take you out riding on unfamiliar trails, it’s good to of commission.
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Page 23: Active Riding
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV. -
Page 24: Sound Judgment
Sound Judgment Overview Trail Riding You are not invincible. Knowing that the Use sound judgment when trail riding; first “S” in “P.A.S.S.” stands for “Sound that means riding on a trail that fits your Judgment” means you need to use yours. ability level. -
Page 25: Those Around You
ATV Maintenance Those Around You You have to maintain your ATV. The People do all kinds of things that you General Maintenance section of this can’t predict or control. Operator’s Manual tells you about taking care of your ATV. If, at any time, abnor- Riding Companions mal noises, vibrations, or improper func- Leave a lot of space between you and... -
Page 26: Load Capacity Ratings Chart
Load Capacity Ratings Chart ! WARNING POTENTIAL HAZARD Item Specifications Overloading the ATV or carrying or tow- (lb) (kg) ing cargo improperly. WHAT CAN HAPPEN Vehicle Load Capacity Could cause changes in ATV handling, Front Rack (max) which could lead to an accident. Rear Rack (max) HOW TO AVOID THE... - Page 27 Reckless Riding THE EFFECTS OF Where excessive or high speed is a fac- ALCOHOL* tor, the potential for personal injury is The Number of Drinks that Impair greatly increased. Ride within reason and Mental and Physical Abilities your skill level. Avoid maneuvers that are reckless.
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Page 28: Supervision
ATV. the manual, and you’ve seen what’s involved. That puts you in a good posi- Arctic Cat and the ATV Safety Institute tion to be confident about what you recommend that all ATV operators ride know. So now it’s time to use your... -
Page 29: Division Ii - Operation/ Maintenance
Rear Drive Capacity 250 ml (8.5 fl oz) Engine Oil Capacity 2.8 L (3.0 U.S. qt) (Approx) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/5W/21W Headlight... -
Page 30: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch XR184A 9. Rear Foot Brake 10. Brake Lever Lock 11. -
Page 31: Atv Operation
ATV Operation Basic Operating CAUTION Maneuvers Do not run the starter motor for more Active riding and basic maneuvers are than eight seconds starting the foundation of your ATV ride. Without attempt. The starter motor may over- basic skills, it’s impossible to execute heat causing severe starter motor active riding. -
Page 32: Starting A Cold Engine (500)
NOTE: It is very important not to ! WARNING touch or compress the throttle lever during the starting procedures. Use only Arctic Cat approved brake 1. Turn off all electrical accessories fluid. Never substitute or mix differ- (hand warmer, lights, etc.); then ent types or grades of brake fluid. -
Page 33: How To Handle The Atv (Active Riding Techniques)
2. To engage the low range from high 2. Swing your right leg over to the left range, move the shift lever outward side of the seat. and forward. 3. Step to the ground on the left side of the ATV. -
Page 34: Sharp Turns
4. Release the brake slowly and apply the throttle. Leaning, Weight Shift, and Balance When you turn, the trick is to move for- ward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest. - Page 35 ATV-202 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing—shift your body weight to the inside of the turn. 3. You might have to lean into the turn more than you do in a wide turn.
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Page 36: Riding Uphill
6. Partially release the brake, but 3. If you lose speed, release the throttle lightly hold the brake lever. (so your front tires don’t lift), OR 7. Let the ATV roll to your right side 4. If that doesn’t work and you still until it faces slightly downhill. -
Page 37: Crossing Obstacles
Sidehilling/Traversing Sidehilling is considered an advanced skill; it’s really tricky and unpredictable. So, whether your skills are advanced or not, try to avoid this kind of riding. If you’re in a situation where you abso- lutely have to sidehill, follow this method: ATV-0017 ATV-206... -
Page 38: Tips
Tips Driving an ATV and a car have some similarities; however, there are a few sit- uations that require special attention: • Reversing • Skidding or Sliding • Parking on a Hill ATV-0016 • Stalling on a Hill • Crossing Water •... -
Page 39: Crossing Roads
To stop the ATV, first release the throttle water ingestion or immersion will not lever. Next, apply the brake. be covered by Arctic Cat warranty. Stopping the Engine 1. Physically check the depth and cur- To stop the engine, turn the ignition switch... -
Page 40: General Information
General Information Control Locations and In the OFF position, the valve will not Functions allow gasoline to flow to the carburetor. In the ON position (the normal operating Ignition Switch Key position), gasoline will flow from the tank to the carburetor. In this position, Two keys come with the ATV. - Page 41 (when engaged) locks the wheels. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING KM850A Always check to be sure that the...
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Page 42: Throttle Lever
Starter Button Throttle Lever Pushing in on this button activates the starter motor. Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neu- tral, and the brake lever lock is engaged. ... -
Page 43: Lcd Gauge (400)
LCD Gauge (400) 2. Temperature Indicator - If the engine coolant temperature exceeds the normal operating range, the temperature icon will begin flashing and the LCD will go blank for 30 seconds; then the LCD will return to normal. However, the tem- perature icon will continue to flash. - Page 44 NOTE: An E will be displayed if NOTE: Clock memory power is sup- there is an error caused by a no- plied through the 10-amp memory shift position signal. fuse verified during gauge “power-up” and reset. In the event of 9.
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Page 45: Primer - Cold Start (400)
NOTE: Take the ATV to an autho- It is very important that the drain rized Arctic Cat ATV dealer to have screw be tightened securely. If it is the EFI error corrected and to have the ECM reset as soon as possible. -
Page 46: Oil Level Stick
Oil Level Stick 4. Remove the oil level stick; the engine oil level should be above the “L” mark but not higher than the “F” mark. CAUTION Do not overfill the engine with oil. Always make sure the oil level is above the “L”... -
Page 47: Rack Loading (Front And Rear)
Never use the racks as a towing or Never tow a trailer without a rigid trailering point. tongue and never exceed 10 mph. Arctic Cat ATV’s are equipped with a Avoid sudden accelerations and frame-mounted receiver for a standard stopping of the ATV. Do not make 5.1 cm (2 in.) receiver hitch. -
Page 48: Gasoline-Oil-Lubricant
Expansion room The recommended oil to use is Arctic Cat must be maintained in the tank particu- ACX All Weather synthetic engine oil, larly if the tank is filled with cold gaso- which has been specifically formulated line and then moved to a warm area. -
Page 49: Engine Break-In
To properly burnish the brakes, use fol- expense of the owner/operator, the ATV lowing procedure: may be taken to an authorized Arctic Cat 1. Choose an area sufficiently large to ATV dealer for this initial service. safely accelerate ATV to 30 mph and New ATV’s and renewed ATV engines... -
Page 50: General Maintenance
I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 51: Oil Cooler (400)
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION... -
Page 52: Shock Absorbers
2. Remove the cap and fill with the appropriate coolant until coolant level is between the LOW and FULL lines. Do not overfill. 3. Install the cap on the reservoir. 4. Remove the radiator access panel; then remove the radiator cap and add coolant as necessary until coolant is visible in the filler neck. - Page 53 Inspect the oil for any signs of metal hole. Install filler plug. filings or water. If found, take the ATV to an authorized Arctic Cat ATV 10. Start the engine (while the ATV is dealer for servicing. outside on level ground) and allow it to idle for a few minutes.
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Page 54: Hydraulic Hand Brake
Carefully inspect the hydraulic brake Hydraulic Hand Brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear. -
Page 55: Rear Foot Brake
ATV dealer to have brake pads must be bled. replaced. NOTE: Take the ATV to an autho- rized Arctic Cat ATV dealer for this service. Gas/Vent Hoses Make certain that the vent hose is securely connected to the carburetor and hose holder and the opposite end is always open. -
Page 56: Battery
5. If boot damage is present or tie rod tion, short trips, and high amperage end free-play seems excessive, con- accessory usage are also reasons for bat- tact an authorized Arctic Cat ATV tery discharge. dealer for service. Charging/Maintenance Drive Axle Boots Charging ... - Page 57 4. Connect the red terminal lead from an authorized Arctic Cat dealer for the charger to the positive terminal further troubleshooting. of the battery; then connect the black...
- Page 58 2. Inspect the battery for any signs of electrolyte leaks, loose terminals, or bulging sides. Leaking or bulging battery cases may indicate a frozen or shorted battery. ! WARNING If any of these conditions exist, DO NOT attempt a jump-start, boost, or 0744-527 charge the battery.
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Page 59: Spark Plug
(on the 400) may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. KC356A ! WARNING... -
Page 60: Air Filter
Air Filter 7. Allow the element to dry com- pletely. The air filter inside the air filter housing must be kept clean to provide good 8. Spray oil generously onto the air fil- engine power and gas mileage. If the ter and work the oil into the element. -
Page 61: Draining V-Belt Cover
The ATV has low-pressure tubeless tires. cover and allow the water to drain Have this maintenance performed by an out. authorized Arctic Cat ATV dealer or a 3. Shift the range lever to the neutral qualified tire repair station. position; then start the engine. -
Page 62: Muffler/Spark Arrester
7. Using a crisscross pattern, tighten CAUTION the wheel nuts in 20 ft-lb increments to a final torque of 40 ft-lb (steel Use only specified bulbs indicated in wheel), 60 ft-lb (aluminum wheel w/ the chart as replacement bulbs. black nuts), or 80 ft-lb (aluminum ... -
Page 63: Checking/Adjusting Headlight Aim
4. Insert the bulb socket into the run- 6. Observe each headlight beam aim. ning light housing and turn clock- Proper aim is when the most intense wise. beam is centered on the vertical mark 5 cm (2 in.) below the horizon- To replace the taillight/brakelight bulb, tal mark on the aiming surface. -
Page 64: Tools
If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. Tools A basic tool kit is provided with the ATV. Maintain the tool kit with the ATV at all times. -
Page 65: Preparation For Storage
Arctic Cat recommends the following Replace all loose rivets. Care must procedure to prepare the ATV for storage. be taken that all calibrated nuts, cap An authorized Arctic Cat ATV dealer screws, and bolts are tightened to should perform this service; however, the specifications. -
Page 66: Preparation After Storage
Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... -
Page 67: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 68: Warranty Procedure/Owner Responsibility
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage. -
Page 69: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B. -
Page 70: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)
Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual. - Page 71 Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system.
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Page 72: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: Alterra 400 4x4 Alterra 500 4x4 Standards to which conformity is declared: EN 61000-6-2:2005 EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc. -
Page 73: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this vehicle. This allows Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 74 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 75: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... - Page 76 Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
- Page 77 NOTES...
- Page 78 NOTES...
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Page 79: Identification Numbers Record
The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way. - Page 80 ©2016 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2260-982...