Arctic Cat 450 H1 2010 Operator's Manual
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Arctic Cat 450 H1 2010 Operator's Manual

Arctic Cat 450 H1 2010 Operator's Manual

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Operator's Manual
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
700 H1 Mud Pro
700 H1 TBX
1000 H2 Mud Pro
Thundercat
S H A RE O U R PAS S I O N.
WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
450 H1
550 H1
700 H1
TM

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Summary of Contents for Arctic Cat 450 H1 2010

  • Page 1 Operator’s Manual 450 H1 550 H1 700 H1 700 H1 Mud Pro 700 H1 TBX 1000 H2 Mud Pro Thundercat S H A RE O U R PAS S I O N. WARNING Operating this ATV if you are under Do not remove this Operator’s Manual from this ATV the age of 16 increases your chance UNDER...
  • Page 2 Your ATV can be hazardous to operate. A collision or rollover can occur FAILURE TO FOLLOW THE WARN- quickly, even during routine maneuvers INGS CONTAINED IN THIS MAN- such as turning and driving on hills or UAL CAN RESULT IN SERIOUS over obstacles, if you fail to take INJURY OR DEATH.

  • Page 3: Foreword

    Foreword Congratulations and thank you from Protect Your Sport Arctic Cat Inc. for purchasing an ARC- ® TIC CAT All-Terrain Vehicle (ATV). • Know all local, state/provincial rid- Built with American engineering and ing laws, manufacturing know-how, • Respect your ATV, •...

  • Page 4: Table Of Contents

    Table of Contents FOREWORD......... 1 Safety Flag Bracket......60 DIVISION I - SAFETY Rack Loading (Front and Rear) ... 60 Trailering and Towing ......60 ATV SAFETY ALERT ......5 Transporting ATV ......... 61 RIDER TRAINING COURSE ....6 Gasoline-Oil-Lubricant......62 HANGTAG ..........

  • Page 5: Division I - Safety

    DIVISION I - SAFETY An ATV is not a toy and can be hazardous to operate. • Always go slowly and be extra • Always follow proper procedures careful when operating on unfamil- for crossing the side of a hill as iar terrain.
  • Page 6 An ATV is not a toy and can be hazardous to operate. • Always be sure there are no obsta- • No one under the age of 16 should cles or people behind you when operate this ATV. Some operators you operate in reverse.

  • Page 7: Atv Safety Alert

    ATV Safety Alert The Consumer Product Safety Com- • A child under 16 years old should mission has concluded that ALL-TER- never operate an ATV without adult RAIN VEHICLES (ATV’s) supervision. Children need to be present a risk of DEATH or SEVERE observed carefully because not all INJURY in certain circumstances.

  • Page 8: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Train- ing Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any pre- vious ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after com- pleting the training course (U.S.

  • Page 9: Hangtag

    Hangtag An Arctic Cat ATV comes with a hangtag containing important safety informa- tion. Anyone who rides the ATV should read and understand this information before riding. 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail- lant de autorisé...

  • Page 10: Warning Labels & Information

    Warning Labels & Information An Arctic Cat ATV comes with several labels containing important safety infor- mation. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

  • Page 11: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN The ATV’s tires are designed for off-road use only, not for use on pavement. Paved surfaces may seri- ously affect handling and control of the ATV and may cause the ATV to go out of control.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebar or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 17 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 18 Warnings ! WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level, smooth terrain.

  • Page 19: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator’s Manual for this ATV.

  • Page 20: Prevention

    Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and sur- roundings before riding your ATV, you give up control over the situation.

  • Page 21: Eye Protection

    Prevention Helmet If you drop or damage your helmet, get a new one immediately. Your helmet Your helmet is the most important piece may not protect your head from injury of protective gear for safe riding. A hel- if it has cracks, fissures, or other dam- met can prevent a severe head injury.

  • Page 22: Condition Of The Atv

    Prevention Condition of the ATV The second step in Prevention is check- 1. Tires and Wheels ing the condition of your ATV. Chances 2. Controls and Cables are good that you’ll be using your ATV 3. Lights and Electric in some rough terrain, and there’s no way you want your brakes to go out 4.

  • Page 23: First Aid And Survival

    Prevention 5. CHASSIS Grass and leaves can gum-up your sus- B. Throttle pension and shocks. Clear and clean The throttle should have a free, smooth the suspension arms, shock springs, range of motion. If it seems to “stick” and fenders. Check smoothness by at any point, refer to the General Main- turning the handlebar full-left and full- tenance section of this Operator’s Man-...

  • Page 24: Prevention

    Prevention Tools Cellular Phone Routine maintenance will generally It may be necessary to make an urgent eliminate the need for emergency phone call. repairs. Riding on rough terrain could Maps/GPS (Global cause loosening of nuts, bolts, and fas- Positioning System) teners.

  • Page 25: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.

  • Page 26: Sound Judgment

    Sound Judgment Overview 7. Do you thrive on the adrenaline rush you get from speeding and You are not invincible. Knowing that dangerous situations? the first “S” in “P.A.S.S.” stands for “Sound Judgment” means you need to Never Sometimes Often use yours.

  • Page 27: Environment

    Sound Judgment The thing about terrain is that some- Environment times you don’t know it’s changed until you get there. Whether it’s familiar or The environment you operate an ATV not, check out your surroundings in is often harsh and sometimes dan- before and during your ride.
  • Page 28 Sound Judgment Trail Riding Outsloped trails (trails that slant to allow rain to run off) make trail riding Use sound judgment when trail riding; a bit more challenging. Accepting that that means riding on a trail that fits challenge means keeping your weight your ability level.

  • Page 29: Those Around You

    Sound Judgment Those Around You TESTIMONIAL People do all kinds of things that you DOCUMENT#: N380310A1 can’t predict or control. CITY/STATE: NEW CUMBERLAND, WV SEX: M Riding Companions AGE: 18 BODY PART: HEAD DATE ACCIDENT: 7-30-93 Leave a lot of space between you and DISPOSITION: DOA other riders, especially in dusty and SYNOPSIS: An 18 year old male died as...

  • Page 30: Load Capacity Ratings Chart

    Sound Judgment Cargo Limitations Load Capacity Ratings Chart One reason why passengers are prohib- ited on ATV’s is because their presence Arctic Cat ATV Load Capacity Ratings throws off the weight and balance of the ATV. Cargo can do the same if it ITEM Specifications weighs too much.

  • Page 31: Personal Choices

    Sound Judgment Alcohol and Drug Consumption  NOTE: Use extra caution when Alcohol is related to 30% of all hospi- operating an ATV with additional tal admissions due to ATV accidents in loads such as accessories and/or the U.S. This isn’t an issue of morality. cargo.
  • Page 32 Sound Judgment THE EFFECTS OF ALCOHOL* The Number of Drinks that Impair Mental and Physical Abilities 1-2 DRINKS Mental processes such as restraint, awareness, concentra- tion, and judgment affected; reaction time slowed; inability to perform complicated tasks. 3-4 DRINKS Depth perception, glare recovery, eye movement, and focus affected;...

  • Page 33: Supervision

    Supervision Overview TESTIMONIAL You’re responsible for supervising DOCUMENT#: N37023A1 those who ride your ATV. Your wisdom CITY/STATE: MOOERSFORKS, NY is valuable... it’ll bring them all back SEX: F AGE: 5 safely—your friends, your family, your BODY PART: UPPER TRUNK relatives, and your ATV. It’s crucial DATE ACCIDENT: 6-29-93 DISPOSITION: DOA that you consider yourself a supervisor...
  • Page 34 Supervision Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate-sized ATV according to age. Speed Limitations Category NOTES (Years) (MPH) 15 - Limited Operate Under Y-12+ 12 or Older 30 - Maximum Adult Supervision 20 - Limited Operate Under T-14...

  • Page 35: Division Ii - Operation/ Maintenance

    DIVISION II - OPERATION/ MAINTENANCE Preface This Arctic Cat ATV Operator’s Man- Division II of this manual covers oper- ual should be considered a permanent ator-related maintenance, operating part of the ATV and must remain with instructions, and storage instructions. If the ATV at the time of resale.

  • Page 36: Atv Specifications

    ATV Specifications* ENGINE 450 H1 550 H1 Type Four-Cycle/Fan Cooled Four-Cycle/Liquid Cooled 4-Valve OHC Bore x Stroke 89 mm x 71.12 mm 92 mm x 82 mm (3.5 x 2.8 in.) (3.62 x 3.22 in.) Displacement 442.45 cc (27 cu in.) 545 cc (33.6 cu in.) Spark Plug Type NGK CR8E...
  • Page 37 ATV Specifications* ENGINE 700 H1/TBX 700 H1 Mud Pro Type Four-Cycle/Liquid Cooled OHC Bore x Stroke 102 mm x 85 mm (4.01 x 3.35 in.) Displacement 695 cc (42.4 cu in.) Spark Plug Type NGK CR6E Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.032 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake CHASSIS...

  • Page 38: Atv Specifications

    ATV Specifications* ENGINE Thundercat 1000 H2 Mud Pro Type Four-Cycle/Liquid-Cooled V-Twin Bore x Stroke 92 mm x 71.6 mm (3.66 x 2.81 in.) Displacement 950 cc (58 cu in.) Spark Plug Type NGK CPR8E (2) Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.032 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake...

  • Page 39: Location Of Parts And Controls

    Location of Parts and Controls FI025C 1. Battery 2. Headlights FI016H 3. Hand Brake Lever 13. Throttle Limiter 4. Power Distribution Module 14. Throttle Lever 5. Radiator Access Panel 15. DC Power Outlet 6. Seat Latch 16. Taillight/Brakelight 7. Storage Compartment 17.

  • Page 40: Atv Operation

    ATV Operation 5. Always keep your feet planted on Basic Operating the footrests. Maneuvers Starting the Engine Active riding and basic maneuvers are Always start with the ATV on a flat, the foundation of your ATV ride. With- level surface. Carbon monoxide poi- out basic skills, it’s impossible to move soning can kill you, so keep your ATV to this level—...

  • Page 41: Starting A Cold Engine

    Starting A Cold Engine 1. Squeeze the brake lever on the left handlebar to apply both the front  NOTE: It is very important not to and rear brakes. touch or compress the throttle lever during the starting proce- 2. If your wheels lock, release them dures.

  • Page 42: How To Handle The Atv (Active Riding Techniques)

    Dismounting the ATV  NOTE: The high range is for nor- mal riding with light loads. The low After you’ve followed the procedure range is for carrying heavy loads for parking, it’s time to dismount: or trailer towing. Compared to HIGH range, the LOW range posi- 1.

  • Page 43: Leaning, Weight Shift, And Balance

    ATV-0012 ATV-0024 1. Keep your feet on the footrests and both hands on the handlebar. 2. Hold the brake lever, and release the brake lever lock. 3. Shift into gear. 4. Release the brake slowly and apply the throttle. ATV-0025 Leaning, Weight Shift, Wide Turns and Balance...

  • Page 44: Sharp Turns

    ATV-0044 ATV-0040 1. Ease off the throttle as you 1. Ease off the throttle as you approach the turn to slow down. approach the turn to slow down. 2. Use the principles of leaning, 2. Use the principles of leaning, weight shifting, and balancing—...
  • Page 45 ATV-0022 ATV-0020 ATV-0023 ATV-0034 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebar, shift your weight, and balance at the same time as you enter the turn (use the principles of leaning, weight shift- ing, and balancing—shift your body weight to the inside of the turn).

  • Page 46: Riding Uphill

    2. Shut off the engine. 3. Keep your body weight shifted forward. 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but ATV-0033 lightly hold the brake lever.
  • Page 47 ATV-0018 ATV-0017 ATV-0030 ATV-0028 ATV-0031 ATV-0029 1. Shift your body weight as far back 1. Keep your speed low and consis- on the seat as possible. tent. 2. Keep it in a low gear; stay out of 2. Shift all your body weight to the neutral.

  • Page 48: Crossing Obstacles

    Swerving Crossing Obstacles Swerving is usually an emergency Crossing obstacles is risky; avoid it if reaction to avoid an obstacle but is sim- possible. Riding over logs, rocks, and ilar to quick turns. The difference is ruts means combining all the active rid- that quick turns involve slight accelera- ing skills into one big motion.

  • Page 49: Tips

    6. Lean forward and release the throt- 2. Keep your hand off the brakes tle when the front tires clear the until you’re out of the skid. obstacle. 3. Shift your weight forward. 7. Keep your body loose to absorb Sometimes your ATV may not respond any shock.

  • Page 50: Crossing Water

    Crossing Water 7. It’s illegal to cross public roads in some places. Know your local laws. Your ATV can only handle water up to its footrests. Any more than that and Driving In Cold you risk engine damage and/or per- Weather sonal injury.

  • Page 51: Stopping The Engine

    5. Learn how the ATV responds to ! WARNING steering and braking on the type of terrain to be encountered on the Go slowly and be extra careful when ride. riding on snow-covered or ice-cov- ered terrain. Always be alert to Stopping The ATV changing terrain conditions when To stop the ATV, first release the throt-...

  • Page 52: General Information

    General Information ATV IDENTIFICATION Always provide the ATV name, Vehi- NUMBERS cle Identification Number, and Engine Serial Number when contacting an The Arctic Cat ATV has two identifica- authorized Arctic Cat ATV dealer for tion numbers: Vehicle Identification parts, service, accessories, or warranty. Number (VIN) and Engine Serial If a complete engine must be replaced, Number (ESN).

  • Page 53: Drive Select Switch

     NOTE: The accessory plug is CAUTION powered by the battery at all times. Always shift into low range when ON position — The ignition circuit is operating on wet or uneven terrain, complete and the engine can run. The when towing or pushing heavy key cannot be removed in this position.

  • Page 54: Brake Lever Lock

    1. Squeeze the hand brake two or CAUTION three times and release it. Do not attempt to either engage or 2. Depress and hold the brake lever disengage the 4WD lock while the lock. ATV is moving. 3. While holding in on the brake The 4WD lock allows the operator to lever lock, squeeze the brake lever.

  • Page 55: Throttle Lever

    Headlight HI/LO Reverse Override Switch Switch These ATV’s are equipped with a reverse speed limiter system. When additional RPM is needed in reverse, depress and hold the override switch.  NOTE: The reverse override switch is active in 4WD only. ! WARNING Never activate the override switch CF245A...

  • Page 56: Speedometer/Lcd (Digital)

    1. Loosen the jam nut. 1. Clock/Engine Hour Meter - The clock function indicates time in the 2. Turn the throttle limiter screw 12-hour mode; the hour meter clockwise to decrease engine RPM indicates the total time the ATV maximum or counterclockwise to has run and cannot be reset to zero.
  • Page 57 5. Fuel Level Indicator - Indicates CAUTION approximate amount of gasoline in the gas tank. Continued operation with high engine temperature may result in  NOTE: When the bottom seg- engine damage or premature wear. ment flashes, approximately 3.5 L ...

  • Page 58: Speedometer/Lcd (Analog/Digital)

    12. Speedometer Indicates approximate vehicle speed in miles per hour (MPH) or kilome- ters per hour (km/h).  NOTE: To change mph/km/h dis- play, press and release Mode But- ton (3) until the icon (MPH/km/h) appears; then press the Set Button (4) to change the display.
  • Page 59 2. Fuel Level Indicator - Indicates • R (reverse)/N (neutral)/ L (low approximate amount of gasoline in range)/ H (high range). the gas tank.  NOTE: An E will be displayed if there is an error caused by a no- ...
  • Page 60  NOTE: High engine RPM, low 12. Battery Condition Indicator - The speedometer/tachometer needle vehicle speed, or heavy load can will not function and the LCD will raise engine temperature. go blank except the word VOLT Decreasing engine RPM, reducing will flash on the LCD whenever a load, and selecting an appropriate transmission gear can lower the...

  • Page 61: Electric Fuel Pump

    1. Unscrew the oil level stick and wipe it with a clean cloth. 2. Install the oil level stick and thread into the engine case.  NOTE: The oil level stick should be threaded in for checking pur- poses. 3. Remove the oil level stick; the FI001A engine oil level should be above ELECTRIC FUEL PUMP...

  • Page 62: Tailgate Latch (Tbx)

    TAILGATE LATCH 1. To open a compartment, lift the (TBX) straps off the hatch lugs. 2. To close a compartment, pull the straps over the hatch lugs. SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV. RACK LOADING 739-569A (Front and Rear)

  • Page 63: Transporting Atv

    TRANSPORTING ATV When loading a trailer properly, two items are critical: Gross Trailer Weight When transporting the ATV, Arctic Cat (the weight of the trailer plus cargo) recommends that the ATV be in its nor- and Trailer Tongue Weight. mal operating position (on all four wheels) and the following procedure be ! WARNING used.

  • Page 64: Gasoline-Oil-Lubricant

    GASOLINE-OIL- LUBRICANT Recommended Gasoline The recommended gasoline to use in this ATV is 87 minimum octane regular unleaded. In many areas, oxygenates (either ethanol or MTBE) are added to the gasoline. Oxygenated gasolines OILCHARTI containing up to 10% ethanol, 5% Recommended Front methane, or MTBE are acceptable gas- Differential/Rear Drive...

  • Page 65: Break-In Procedure

    During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission compo- nent mating process) and then “unload” (allowing components cool). Although it is essential to place some stress on the engine components during ATV0049D break-in, care should be taken not to...

  • Page 66: General Maintenance

    General Maintenance  NOTE: Proper maintenance of If the owner/operator does not feel qualified to perform any of these main- the ATV is important for optimum tenance procedures or checks, take the performance. Follow the Mainte- ATV to an authorized Arctic Cat ATV nance Schedule and all ensuing dealer for professional service.

  • Page 67: Maintenance Schedule

    MAINTENANCE SCHEDULE Initial 100 Every 100 Every 300 Every 500 Item Page miles after miles or 1 miles or 3 miles or 6 break-in month months months Battery * Engine nuts and bolts * Valve clearance Spark plug Replace every 4000 miles or 18 months Liquid cooling system Oil cooler (700/1000) Throttle cable...

  • Page 68: Liquid Cooling System

    LIQUID COOLING 700/1000 SYSTEM  NOTE: Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capability. Using a garden hose, wash the radiator to remove any debris preventing air flow. FI465A CAUTION 450/550 Arctic Cat does not recommend...

  • Page 69: Oil Cooler (700/1000)

    When filling the cooling system, use a CAUTION coolant/water mixture which will sat- isfy the coldest anticipated weather Failure to remove dirt and debris conditions of the area in accordance from the radiator prior to operating with the coolant manufacturer’s recom- the ATV may cause overheating mendations.

  • Page 70: Shock Absorbers

    SHOCK ABSORBERS GENERAL LUBRICATION Each shock absorber should be visibly checked weekly for excessive fluid Cables leakage (some seal leakage may be None of the cables require lubrication; observed but it does not indicate the however, it is advisable to lubricate the shock is in need of replacement), cracks ends of the cables periodically with a or breaks in the lower case, or a bent...
  • Page 71 4. Using the oil filter wrench and a ratchet handle (or a socket or box- end wrench), remove the old oil filter and dispose of properly. Do not re-use oil filter.  NOTE: Clean up any excess oil after removing the filter. 5.

  • Page 72: Hydraulic Hand Brake

    Brake Lever Lock CF116A  NOTE: Arctic Cat recommends 738-420B the use of genuine Arctic Cat lubri- Check to make sure the brake lever cants. lock engages properly and that the brake (when engaged) locks the 6. Install the filler plugs. wheels.

  • Page 73: Auxiliary Brake

    3. If thickness of either brake pad is 2. Press the auxiliary brake pedal less than 1.0 mm (0.039 in.), take several times to check for firm- the ATV to an authorized Arctic ness. Cat ATV dealer to have brake pads 3.

  • Page 74: Battery

    Tie Rod Boots (Inner 1. Inspect all drive axle boots for and Outer/Right and cracks, tears, or perforations. Left) 2. If boot damage is present, contact an authorized Arctic Cat ATV dealer for service. BATTERY The battery is located under the seat. After being in service, batteries require regular cleaning and recharging in order to deliver peak performance and...
  • Page 75  NOTE: If battery posts, cable ! WARNING ends, or the battery case has a An overheated battery could explode build-up of white/green powder causing severe injury or death. residue, apply water and baking Always monitor charging times and soda to neutralize acid; then flush charge rates carefully.
  • Page 76 Jump-Starting 8. Place the battery in the battery compartment; then coat the battery  NOTE: Arctic Cat does not rec- posts and cable ends with a light ommend jump-starting a vehicle coat of multi-purpose grease. with a dead battery but rather to remove the battery, service it, and CAUTION correctly charge it;...
  • Page 77  NOTE: Some jumper cables may 3. Inspect the vehicle to be used for jump-starting to determine if voltage be the same color but the clamps and ground polarity are compatible. or ends will be color-coded red The vehicle must have a 12-volt DC, and black.

  • Page 78: Spark Plug(S)

    SPARK PLUG(S) When installing the spark plug, be sure to tighten it securely. A new spark plug The ATV comes equipped with a speci- should be tightened 1/2 turn once the fied spark plug. See the appropriate washer contacts the cylinder head. A specifications chart for the correct spark used spark plug should be tightened 1/8 plug.

  • Page 79: Air Filter Housing Drain(S)

    4. Fill a wash pan larger than the ele- CAUTION ment with a non-flammable sol- vent; then dip the element in the Failure to inspect the air filter fre- solvent and wash it. quently if the ATV is used in dusty, wet, or muddy conditions can dam- ...

  • Page 80: Draining V-Belt Cover

    TIRES ! WARNING Always use the size and type of tires as specified. Refer to the spec- ifications chart for proper tire infla- tion pressure, and always maintain proper tire inflation pressure. Tire Tread Condition GZ018A The use of worn-out tires on an ATV is DRAINING V-BELT very dangerous.

  • Page 81: Wheels

    CAUTION ! WARNING When breaking the tire bead loose Wait until the muffler cools to avoid from the wheel, be extremely careful burns. not to damage the inner wheel sur- 1. Remove the three cap screws face or the tire bead. securing the spark arrester assem- bly to the muffler.

  • Page 82: Checking/Adjusting Headlight Aim

    2. To remove the bulb from the socket, pull it straight out of the socket. CAUTION 3. To install the bulb, push it straight Use only specified bulbs indicated in into the socket. the chart as replacement bulbs. Headlight  NOTE: The bulb portion of the headlight is fragile.

  • Page 83: Fuses

    4. Make vertical marks which inter- 550/700/700 TBX/Thundercat sect the horizontal marks on the aiming surface directly in front of the headlights. 5. Switch on the lights. Make sure the HIGH beam is on. DO NOT USE LOW BEAM. 2411-080 700 H1 Mud Pro 6.

  • Page 84: Storage Compartment/Tools

    STORAGE The storage compartment is above the COMPARTMENT/ engine in front of the seat. TOOLS A basic tool kit is provided with the ATV. Maintain the tool kit with the ATV at all times. AL675 ATV-1097...

  • Page 85: Preparation For Storage

    Preparation for Storage 4. Plug the hole in the exhaust sys- CAUTION tem with a clean cloth. Prior to storing the ATV, it must be 5. Apply light oil to the upper steer- properly serviced to prevent rusting ing post bushing and plungers of and component deterioration.

  • Page 86: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- CAUTION rectly preparing it will assure many miles and hours of trouble-free riding. Before installing the battery, make Arctic Cat recommends the following sure the ignition switch is in the OFF procedure to prepare the ATV.

  • Page 87: Limited Warranty

    LIMITED WARRANTY Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it manufactures and on each genuine Arctic Cat ATV part and accessory manufactured or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser;...

  • Page 88: Warranty Procedure/ Owner Responsibility

    WARRANTY PROCEDURE/ OWNER RESPONSIBILITY At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage.

  • Page 89: Change Of Address, Ownership, Or Warranty Transfer

    CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 90 Fold Back - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here...

  • Page 91: Arctic Cat Atv Emission Control Warranty Statement

    ARCTIC CAT ATV EMISSION CONTROL WARRANTY STATEMENT Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.

  • Page 92: Arctic Cat Emission Control System Limited Warranty

    ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.

  • Page 93: Epa Emission Control Statement/Warranty Coverage (U.s. Only)

    U.S. EPA EMISSION CONTROL STATEMENT/ WARRANTY COVERAGE (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related component at no cost to you during the warranty period.

  • Page 94: Index

    INDEX Accessories.............33 Oil and Filter ........... 68 Active Riding ...........23 Oil Level Stick ..........59 Air Filter............76 Oil (Recommended - Engine/Transmission) ... 62 Air Filter Housing Drain(s).......77 Operating Maneuvers (Basic)......38 Alcohol (Effects) ..........30 Operation (ATV)..........38 Battery.............72 Parking ............40 Boots (Protective)..........71 Parts ...............

  • Page 95: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES...

  • Page 96: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 97 NOTES...

  • Page 98: Declaration Of Conformity

    Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 450 H1 EFI 4x4 550 H1 EFI 4x4 700 H1 EFI 4x4 700 H1 EFI...

  • Page 99: Identification Numbers Record

    Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key.
  • Page 100 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED PASSENGERS WITH DRUGS ON PUBLIC OR ALCOHOL HELMET AND ROADS PROTECTIVE GEAR NEVER operate: •without proper training or instruction •...

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700 h1 2010550 h1 20101000 h2 mud pro 2010Thundercat 2010

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