Arctic Cat 350 Manual
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Arctic Cat 350 Manual

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  • Page 1 • Ma nu al • 350 / 425...
  • Page 2 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV.

  • Page 3: Introduction

    Arctic Cat. Parts and Accessories When in need of replacement parts, oil, or accessories for your Arctic Cat ATV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV.

  • Page 4: Table Of Contents

    General Information......36-47 Index............65 ATV Identification Numbers ....36 Maintenance Record ......66 Ignition Switch Key ......... 36 Identification Numbers Record..Inside Control Locations and Functions... 36 Back Cover LCD (Digital)..........40 Primer - Cold Start (350) ......42 2 2 2 2...

  • Page 5: Division I - Safety

    Never • Always have the ATV checked by an attempt to operate over large obsta- authorized Arctic Cat ATV dealer if it cles, such as large rocks or fallen has been involved in an accident.

  • Page 6: Atv Safety Alert

    ATV Safety Alert You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motor- cycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions.

  • Page 7: Hangtags

    Hangtags An Arctic Cat ATV comes with hangtags containing important safety information. Anyone who rides the ATV should read and understand this information before rid- ing. (350) 2257-220 2258-228B 2258-228A Indicates a potential hazard that could 5 5 5 5 ! WARNING result in a serious injury or death.

  • Page 8: Warning Labels & Information

    The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page.

  • Page 9: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 10 Warnings ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV. Cargo should be properly distributed and securely attached.
  • Page 11 ! WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough, slippery, or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or ATV control, which could result in an accident including a rollover. HOW TO AVOID THE HAZARD Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills neces- sary to control the ATV on such terrain.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebar grips or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climb- ing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 15 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.

  • Page 16: Prevention

    Prevention Overview Of course, it also makes sense to remem- ber the seasons. Wear a hat under your When using an ATV, prevention is the helmet and a snowmobile suit in the win- name of the game. “Had you only ter and lighter, protective clothing in the known”...

  • Page 17: Condition Of The Atv

    Prevention Eye Protection 2. CONTROLS AND CABLES Wear eye protection, such as goggles, to With the engine running and brake completely surround your eyes to prevent applied, check all transmission posi- getting dirt or other items in your eyes. tions: forward, neutral, and reverse. Do not depend on sunglasses for proper Check: eye protection.

  • Page 18: First Aid And Survival

    Prevention 3. LIGHTS AND ELECTRIC 6. MISCELLANEOUS ITEMS Turn the hi-beam and lo-beam on and off Inspect your air filter. Look for debris or to make sure they work. At the same damage that may indicate you need to time, check that the taillight, brakelight, replace it.
  • Page 19 Prevention Water Carry these items: Water is so important that you need to 1. Flashlight carry it regardless of the duration of your 2. Matches ride. Heat exhaustion and heat stroke can 3. Flares creep up suddenly and can take you out 4.

  • Page 20: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.

  • Page 21: Sound Judgment

    Sound Judgment Overview Those Around You You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound People do all kinds of things that you Judgment” means you need to use yours. can’t predict or control. Environment Riding Companions The environment you operate an ATV in Leave a lot of space between you and...

  • Page 22: Load Capacity Ratings Chart

    HOW TO AVOID THE HAZARD Load Capacity Ratings Chart Never exceed the stated load capacity for the ATV. Arctic Cat ATV Load Capacity Ratings Cargo should be properly distributed and securely attached. Item Specifications Reduce speed when carrying cargo or pulling a trailer.

  • Page 23: Personal Choices

    Sound Judgment Laws and Regulations Personal Choices Any police officer will tell you that igno- A safe, enjoyable ride is dependent on rance of the law is no defense. Your best many personal choices. An ATV, like all defense is to check out your local, state, motorized vehicles, can be dangerous to or provincial ATV laws before riding.

  • Page 24: Supervision

    Supervision Overview Experienced Riders You’re responsible for supervising those If anyone is going to borrow your ATV, who ride your ATV. Your wisdom is valu- you are responsible for their supervision. able... it’ll bring them back Before they ride, have them read the safely—your friends, your family, your Operator’s Manual.

  • Page 25: Division Ii - Operation/Maintenance Atv Specifications

    Coolant Capacity 2.9 L (3.0 U.S. qt) Rear Drive Capacity 250 ml (8.5 fl oz) Gasoline (Recommended) EU Unleaded 91 Octane Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/5W/21W Headlight...

  • Page 26: Location Of Parts And Controls

    ACE-034A 17. Operator’s Manual Location 18. Headlight HI/LO Switch 19. Starter Lever 20. Winch Control 21. Drive Select Switch (425) 22. Gas Tank Valve (350) 23. Hazard Light Switch 24. Horn ACE-033B 25. Turn Signal Switch 26. Parking Brake NOTE: The ATV you have pur-...

  • Page 27: Atv Operation

    6. Let the engine warm up. Basic Operating Starting A Cold Engine Maneuvers (350) Active riding and basic maneuvers are NOTE: It is very important not to the foundation of your ATV ride. Without touch or compress the throttle lever basic skills, it’s impossible to move to...
  • Page 28 2. Press on the starter button for a max- imum of eight seconds. CAUTION Do not run the starter motor for more than eight seconds per start- ing attempt. The starter motor may overheat causing severe starter motor damage. Allow 15 seconds between starting attempts to allow the starter motor to cool.
  • Page 29 Always shift on level ground, or Shifting engage the brake lever lock before The Arctic Cat ATV with an automatic shifting into another range or into transmission has a dual-range transmis- reverse. sion with reverse. To shift the ATV, fol-...

  • Page 30: How To Handle The Atv (Active Riding Techniques)

    • Sharp Turns • Quick Turns ! WARNING • K-Turns • Riding Uphill Use only Arctic Cat approved brake • Riding Downhill fluid. Never substitute or mix differ- • Sidehilling/Traversing ent types or grades of brake fluid. • Swerving Brake loss can result.

  • Page 31: Wide Turns

    ATV Operation 1. Keep your feet on the footrests and Wide Turns both hands on the handlebar. About 20% of ATV accidents happen 2. Hold the brake lever, and release the during turns. If you don’t understand parking brake. turning techniques, it’s easy for the ATV to get away from you by losing traction, 3.

  • Page 32: Quick Turns

    ATV Operation ATV-0038 ATV-0021 ATV-0022 ATV-0039 ATV-0023 ATV-0040 1. Ease off the throttle as you approach 1. Ease off the throttle as you approach the turn to slow down. the turn to slow down. 2. Turn the handlebar, shift your weight, 2.

  • Page 33: Riding Uphill

    ATV Operation K-Turns 2. Shut off the engine. Use K-turns if you accidentally stall 3. Keep your body weight shifted for- while riding uphill; you need to take ward. action before the ATV rolls backward 4. Get off the ATV on the uphill side. down the hill.

  • Page 34: Riding Downhill

    ATV Operation ATV-0033 1. Shift down and accelerate before you start climbing; then maintain a steady pace. 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to low range.

  • Page 35: Tips

    ATV Operation ATV-0028 ATV-0029 1. Keep your speed low and consistent. 2. Shift all your body weight to the uphill side of the seat; also, support your weight on the uphill footrest. 3. Steer like you’re driving into the hill. ATV-206 4.

  • Page 36: Crossing Water

    NOTE: Engine damage caused by you’re out of the skid. water ingestion or immersion will not be covered by Arctic Cat warranty. 3. Shift your weight forward. 1. Physically check the depth and cur- Sometimes your ATV may not respond...

  • Page 37: Atv Operation

    ATV Operation 1. With the transmission in neutral, NOTE: After riding through water, move the ATV forward and back- mud, snow, or slush, it is important ward to check that the wheels roll to dry both brake systems before parking the ATV. freely.

  • Page 38: General Information

    These numbers are required by the dealer to complete warranty claims properly. No ON position — The ignition circuit is warranty will be allowed by Arctic Cat if complete and the engine can run. The key the VIN or ESN is removed or mutilated cannot be removed in this position.
  • Page 39 To unlock the steering, insert the key into lock and turn the key clockwise; then remove the key. Gas Tank Valve (350) The gas tank valve is incorporated in the gas tank. There are three positions: ON, RES, and OFF.
  • Page 40 2. Engage the brake lever lock. 3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the...
  • Page 41 2. Attempt to push the ATV. NOTE: The emergency/parking brake must lock the wheels. If it doesn’t, take the ATV to an autho- rized Arctic Cat ATV dealer for ser- vice. ACE-023B To activate the turn signals, slide the turn...

  • Page 42: Lcd (Digital)

    Horn Button Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw. The throttle limiter should be adjusted according to the operator’s skill and experience. To adjust the throttle limiter, use the following procedure. 1. Loosen the jam nut (A). ACE-023A To activate the horn, press the horn but- ton.
  • Page 43 B. Press and hold the Set/Reset CAUTION Button (4) until the minutes stop Arctic Cat does not recommend scrolling and the hour display using a pressure washer to clean starts to scroll. Momentarily the radiator core. The pressure may...

  • Page 44: Primer - Cold Start (350)

    On the 350, do not bend or obstruct the routing of the carburetor vent hose. Make certain that the vent hose is securely con- nected to the carburetor and hose holder...

  • Page 45: Carburetor Float Bowl Drain (350)

    Carburetor Float Bowl Oil Level Stick Drain (350) ATV-0100AA AF925 Periodically, the float bowl should be drained to remove condensation. To drain the float bowl, use the following proce- dure. 1. Direct the hose from the float bowl drain into a container.

  • Page 46: Seat Latch

    Mirrors The mirrors can be adjusted to the desired ! WARNING viewing angle or moved to a stowed posi- Make sure the loads on the front and tion when operating in trees or brush. rear racks will not interfere with the ATV controls or obstruct the view of ! WARNING the operator.

  • Page 47: Transporting Atv

    ATV. Avoid sudden accelerations and CAUTION stopping of the ATV. Do not make Do not use white gas. Only Arctic Cat quick maneuvers. Avoid uneven sur- approved gasoline additives should faces and do not tow on hills. Never be used.

  • Page 48: Break-In Procedure

    At the discretion and expense of the owner/operator, the ATV Always fill the gas tank in a well-ven- may be taken to an authorized Arctic Cat tilated area. Never add gasoline to ATV dealer for this initial service.
  • Page 49 Brakes CAUTION Brake pads must be burnished to achieve full braking effectiveness. Braking dis- PROPERLY BURNISH tance will be extended until brake pads BRAKES, USE FOLLOWING PROCE- are properly burnished. To properly bur- DURE: nish the brakes, use following procedure: •...

  • Page 50: General Maintenance

    ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer CAUTION for inspection and adjustment or repair. Arctic Cat does not recommend...

  • Page 51: Shock Absorbers

    Checking/Filling When filling the cooling system, use a coolant/water mixture which will satisfy the coldest anticipated weather condi- tions of the area in accordance with the coolant manufacturer’s recommenda- tions. While the cooling system is being filled, air pockets may develop; there- fore, run the engine for five minutes after the initial fill, shut the engine off, and KC0102...
  • Page 52 Inspect the oil for any signs of metal filings or water. If found, take the 9. Start the engine (while the ATV is ATV to an authorized Arctic Cat ATV outside on level ground) and allow it dealer for servicing.

  • Page 53: Hydraulic Hand Brake

    If the level in the reser- voir is not visible in the sight glass, add DOT 4 brake fluid. CF116A NOTE: Arctic Cat recommends the use of genuine Arctic Cat lubri- cants. 6. Install the filler plugs and level plugs. 738-420A...

  • Page 54: Protective Rubber Boots

    1. Secure the ATV on a support stand found, take the ATV to an authorized to elevate the front wheels. Arctic Cat ATV dealer to have the brake 2. Remove both front wheels. hoses replaced. 3. Inspect the four ball joint boots for Brake Pads cracks, tears, or perforations.

  • Page 55: Battery

    5. If boot damage is present or tie rod are also reasons for battery discharge. end free-play seems excessive, con- tact an authorized Arctic Cat ATV Maintenance Charging dealer for service. NOTE: Arctic Cat recommends...
  • Page 56 NOTE: Not using a battery char- an authorized Arctic Cat dealer for ger with the proper float mainte- further troubleshooting. nance will damage the battery if connected over extended periods.
  • Page 57 Jump-Starting 3. Inspect the vehicle to be used for jump-starting to determine if voltage NOTE: Arctic Cat does not rec- and ground polarity are compatible. ommend jump-starting a vehicle The vehicle must have a 12-volt DC, with a dead battery but rather to negative ground electrical system.

  • Page 58: Spark Plug

    A white or dark insulator indicates that the engine may need to be serviced or the carburetor (on the 350) may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light...

  • Page 59: Throttle Cable Adjustment

    1. Rotate the three latches to release the filter housing cover; then loosen the inlet boot clamp. KC356A ! WARNING Adjust the idle to the correct RPM. KC0056A Make sure the engine is at normal operating temperature before adjusting the idle RPM. Throttle Cable Adjustment To adjust the throttle cable free-play: 1.

  • Page 60: Air Filter Housing Drain

    8. Clean any dirt or debris from inside 2. Remove the drain bolt from the cover the air cleaner. Be sure no dirt enters and allow the water to drain out. the carburetor. 3. Shift the range lever to the neutral 9.

  • Page 61: Wheels

    12V/35W/35W rims. If proper tools and related items are not available, have this maintenance per- Taillight/Brakelight 12V/5W/21W formed by an authorized Arctic Cat ATV License Plate Light 12V/5W dealer or a qualified tire repair station. Turn Signal - Front 12V/10W...

  • Page 62: Fuses

    To replace the front turn signal light/front position light bulb, use the following pro- period of use, consult an authorized cedure. Arctic Cat ATV dealer immediately. 1. Rotate the socket counterclockwise Tools and remove it from the housing. A basic tool kit is provided with the ATV.

  • Page 63: Preparation For Storage

    Preparation for Storage CAUTION 4. On the 350, drain the carburetor float bowl. Prior to storing the ATV, it must be properly serviced to prevent rusting 5. Plug the hole in the exhaust system and component deterioration. with a clean cloth.

  • Page 64: Preparation After Storage

    Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, Cat recommends the following procedure license plate light, front and rear to prepare the ATV.

  • Page 65: Change Of Address, Ownership, Or Warranty Transfer

    Cat to reach the current owner with any important safety information. For this reason, we ask you to inform Arctic Cat immediately if you move or if the ATV is sold to another party. Please fill out this form completely and send it to: Arctic Cat GmbH, Industriestrasse 43, 5600 St.
  • Page 66 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here Arctic Cat GmbH Industriestrasse 43 5600 St. Johann/Pg., Austria...

  • Page 67: Index

    Index Active Riding ............ 18 Oil (Recommended - Engine/Transmission)..45 Air Filter............57 Operating Maneuvers (Basic)......25 Air Filter Housing Drain ........58 Operation/Maintenance (Division II) ....23 ATV Operation..........25 Parking .............28 Battery.............. 53 Parts ..............1 Boots (Protective)..........52 Parts and Controls (Locations) ......24 Brake Fluid ............

  • Page 68: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...

  • Page 69: Identification Numbers Record

    3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. Effective Date:...
  • Page 70 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER CARRY NEVER USE NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND OR ALCOHOL ROADS PROTECTIVE GEAR NEVER operate: • without proper training or instruction •...

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