Table of Contents
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O P E R A T O R ' S M A N U A L
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
WARNING
TRV
www.arcticcat.com
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
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Table of Contents
Related Manuals for Arctic Cat TRV 2015
Summary of Contents for Arctic Cat TRV 2015
- Page 1 O P E R A T O R ’ S M A N U A L Do not remove this Operator’s Manual from this ATV WARNING according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Operating this ATV if you are under Read this manual carefully.
- Page 2 ATV. If a label comes off Particularly important information is dis- or becomes hard to read, contact your tinguished in this manual by the follow- Arctic Cat dealer for a replacement. ing notations: The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED.
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Page 3: Foreword
CAT® TRV. Built with American engi- tions available at the time of printing. neering and manufacturing know-how, it Arctic Cat Inc. reserves the right to make is designed to provide superior ride, com- product changes improvements fort, and utility. -
Page 4: Table Of Contents
Control Locations And Functions ..49 Warranty Procedure/Owner Power Steering (XT/Limited) ....53 Responsibility ........4 Speedometer/LCD ........54 Arctic Cat ATV Emission Control Oil Level Stick........55 Warranty Statement ......5 Windshied (Limited) ......56 Arctic Cat Emission Control Mirrors (Limited) ........56 System Limited Warranty.... -
Page 5: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 6: Warranty Procedure/Owner Responsibility
Arctic Cat ATV dealer. The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if, in his opinion, a warrantable condition exists. If a warrantable condition appears to exist, the dealer will repair or replace, at Arctic Cat’s option, free of charge, including any related... -
Page 7: Arctic Cat Atv Emission Control Warranty Statement
Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system. -
Page 8: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war- rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B. -
Page 9: Epa Emission Control Statement/Warranty Coverage (U.s. Only)
Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. -
Page 10: Declaration Of Conformity
EMC Directive 97/24/EC Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 550 TRV XT 500 TRV 700 TRV Limited 550 TRV Limited... -
Page 11: Division I - Safety
Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. -
Page 12: 2-Up Atv Safety Alert
INFORMATION • Hold firmly onto the handholds. ABOUT TRV SAFETY, contact your • Keep both feet on the footrests even local Arctic Cat ATV dealer or 1- when stopped. 613-739-1535 (Canada). • Stay directly behind you leaning as you lean. -
Page 13: Rider Training Course
Rider Training Course FOR MORE Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to INFORMATION ABOUT reinforce current riding skills. First-time ATV SAFETY, in the purchasers without any previous ATV U.S., call the riding experience will receive a $100.00... -
Page 14: Hangtags
2258-417 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-151. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. -
Page 15: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on these two pages. -
Page 16: Warning Labels & Information
Warning Labels & Information (cont) CR040A Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. -
Page 17: Warnings
Warnings NOTE: The illustrations in this Warnings sub-section apply to an oper- ator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. - Page 18 Warnings ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12. The passenger must allow the operator to shift positions as needed during operation, must always keep feet on the footrests, and must...
- Page 19 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 20 Warnings ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
- Page 21 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
- Page 22 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 23 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
- Page 24 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismount- ing while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
- Page 25 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the foot- rests.
- Page 26 All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions. Never install a twist grip throttle. If you have ques- tions, consult an authorized Arctic Cat ATV dealer. ! WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged.
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Page 27: Prevention
Prevention Overview Gloves When using this ATV, prevention is the Your hands are targets for flying objects and name of the game. “Had you only known” branches. Along with providing skin pro- something could go wrong, you would tection, gloves will shield your hands from have prevented it. -
Page 28: Trv Condition
Prevention Long Pants and Long If you drop or damage your helmet, get a new one immediately. Your helmet may Sleeved Shirt not protect your head from injury if it has The goal is to protect your body from cracks, fissures, or other damage to its branches, long grass, airborne objects, or outside or core padding. - Page 29 Prevention A. Brakes 4. OIL AND FUEL Squeeze your hand brake lever. If it feels Start with a full tank of gas before every soft or “squishy,” it could be low on fluid ride, and while you’re at it, top off the oil. or have a leak —...
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Page 30: First Aid And Survival
Prevention Identification First Aid and Survival If something does happen to you, the You need to prepare for the unexpected. emergency personnel will want to know Emergencies and accidents are traumatic who you are and whom to contact. It’s enough, but they’re even worse when possible you may be in no condition to you’re not prepared for them. -
Page 31: Active Riding
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force. -
Page 32: Sound Judgment
Sound Judgment Overview You are not invincible. Knowing the first 9. Do you tailgate other drivers when “S” in “P.A.S.S.” stands for “Sound you think they’re driving too slow? Judgment” means you need to use yours. Never Sometimes Often Do you consider yourself to be pretty conservative, or are you a heavy risk- 10. -
Page 33: Those Around You
Sound Judgment Terrain Trail Signs Always pay close attention to the terrain you’re on, even if it is familiar to you. You can’t assume the landscape you’re used to doesn’t change. Changes to landscape can happen at nearly any time. Fences can be constructed and excavations dug in a short period of time. -
Page 34: Equipment
Tongue Weight - Weight on trailer tongue. NOT OPERATE THE ATV. Take the ATV Towing Capacity - Total weight of to an authorized Arctic Cat ATV dealer for trailer and all cargo in the trailer. inspection and adjustment or repair. -
Page 35: Speedrack
Sound Judgment Speedrack Alcohol and Drug Consumption (Operator When installing Speedrack accesso- and/or Passenger) ries, make sure to read and carefully follow the instructions provided in Alcohol is related to a high percentage of each kit including all weight restric- all hospital admissions due to accidents in the U.S. -
Page 36: Sipde
Sound Judgment Your Physical Condition Group Behavior Being physically exhausted is like being People occasionally do crazier and riskier drunk. Try to do something that’s detail- things in a group than they would con- oriented when you’re really tired, and sider doing by themselves. -
Page 37: Supervision
Supervision Overview TRV’s are a little different from the han- dling to the stability to the controls. So You’re responsible for supervising those regardless of how much experience your who ride your ATV. Your wisdom is valu- family members have, they don’t have able... -
Page 38: Division Ii - Operation/Maintenance
2.8 L (3.0 U.S. qt) - 500 (Approx) 1.9 L (2.0 U.S. qt) - 550/700/1000 Gasoline 87 Octane Regular Unleaded (Recommended) Engine Oil Arctic Cat ACX All Weather (Synthetic) (Recommended) Front Differential/Rear SAE Approved 80W-90 Hypoid Drive Lubricant Taillight/Brakelight 12V/8W/27W... -
Page 39: Location Of Parts And Controls
Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Passenger Seat Latch Handles 5. Reverse Override Switch 6. Seat Lock Lever 7. Storage Compartment CR037A 8. Rear Foot Brake 9. Taillight/Brakelight 10. Brake Lever Lock 11. -
Page 40: Atv Operation
ATV Operation 2. Get seated in a comfortable position Basic Operating and keep hands firmly on the hand- Maneuvers holds. Active riding and basic maneuvers are 3. Always keep your feet planted on the foundation of your ride. Without the footrests. basic skills, it’s impossible to move to Starting the Engine this level —... -
Page 41: Starting A Cold Engine
ATV Operation Starting a Cold Engine 2. To engage the P (park), come to a complete stop; then shift the trans- NOTE: It is very important not to mission into park. touch or compress the throttle lever NOTE: The high range is for nor- during the starting procedures. -
Page 42: Dismounting The Trv
4. If you have to park on a hill, shift the ! WARNING ATV into gear (500) or park (550/ 700/1000); otherwise, try to park Use only Arctic Cat approved brake only on level surfaces. fluid. Never substitute or mix differ- 5. Engage the brake lever lock. -
Page 43: Handling The Trv (Active Riding Techniques)
ATV Operation Leaning, Weight Shift, and Balance Handling the TRV (Active Riding When you turn, the trick is to move for- Techniques) ward and slide over to the side of the seat that’s on the inside of the turn. Support Active riding involves moving your your body weight on the outside footrest. -
Page 44: Wide Turns
ATV Operation Wide Turns Sharp Turns Many accidents happen during turns. If After mastering wide turns, practice the you don’t understand turning techniques, advanced skill of sharp turns. it’s easy for the ATV to get away from you by losing traction, plowing, or tip- ping. -
Page 45: Quick Turns
ATV Operation Quick Turns K-Turns Quick turns are the most difficult turns Use K-turns if you accidentally stall while and should only be done after you are riding uphill; you need to take action before experienced with your ATV. the ATV rolls backward down the hill. ATV-203 1. -
Page 46: Riding Downhill
ATV Operation 4. Ask the passenger to dismount. 3. If you lose speed, release the throttle (so your front tires don’t lift), OR 5. Get off the ATV on the uphill side. 4. If that doesn’t work and you still 6. - Page 47 ATV Operation Sidehilling/Traversing Swerving Sidehilling is considered an advanced skill; Swerving is usually an emergency reac- it’s really tricky and unpredictable. So, tion to avoid an obstacle but is similar to whether your skills are advanced or not, try quick turns. The difference is that quick to avoid this kind of riding.
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Page 48: Tips
ATV Operation Crossing Obstacles 7. Apply a little throttle when the front tires make contact with the obstacle. Crossing obstacles is risky; avoid it if 8. Lean forward and release the throttle possible. Riding over logs, rocks, and when the front tires clear the obsta- ruts means combining all the active rid- cle. -
Page 49: Skidding Or Sliding
ATV Operation Skidding or Sliding Crossing Water If you lose control after hitting sand, ice, This ATV can only handle water up to its mud, or water: footrests. Any more than that and you risk engine damage and/or personal 1. Turn your handlebar into the direc- injury. -
Page 50: Stopping The Engine
ATV Operation Cold Weather Driving NOTE: After the brakes thaw, dry them by applying them several NOTE: Check that all control times while riding slowly. levers move freely. Make sure that the footrest, shift lever, and rear foot ... -
Page 51: General Information
Vehicle Identification Number (VIN) and Engine Serial Number (ESN). These numbers are required by the dealer to complete warranty claims properly. No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way. GZ001D... -
Page 52: Shift Lever
OFF position — All electrical circuits This switch allows the operator to operate except the accessory plug are off. The the ATV in either 2-wheel drive (rear engine will not start. The key can be wheels) or 4-wheel drive (all wheels). For removed in this position. - Page 53 NOTE: The brake lever lock must lock the wheels. If it doesn’t, take Always charge a discharged battery the ATV to an authorized Arctic Cat prior to storage or severe battery ATV dealer for service. damage may occur (See GENERAL MAINTENANCE - BATTERY in this manual.
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Page 54: Rear Foot Brake
Rear Foot Brake NOTE: This ATV has safety inter- lock switches which prevent the starter motor from activating when the transmission is not in neutral. To start the ATV while in gear, depress the rear foot brake or compress the brake lever; then depress the starter button. -
Page 55: Power Steering (Xt/Limited)
If the code continues to be delivery and overload protection is pro- displayed, take your ATV to an vided by an EPS relay and 30-amp fuse authorized Arctic Cat Dealer for located under the passenger seat in the system servicing before Power Distribution Module (PDM). -
Page 56: Speedometer/Lcd
NOTE: Take the ATV to an autho- “power-up” and reset. In the event of rized Arctic Cat ATV dealer to have clock memory power failure (blown the error corrected and the system fuse, etc.), the gauge will “power- error reset as soon as possible. -
Page 57: Oil Level Stick
(low range)/P (park). CAUTION NOTE: An E will be displayed if Arctic Cat does not recommend there is an error caused by a no-shift using a pressure washer to clean the radiator core. The pressure may bend position signal. -
Page 58: Windshied (Limited)
Mirrors (Limited) 1. Unscrew the oil level stick and wipe it with a clean cloth. The mirrors can be adjusted to the desired 2. Install the oil level stick and thread it viewing angle or moved to a stowed posi- completely into the engine case. -
Page 59: Front Seat Lock
! WARNING Make sure the seat is secure before mounting the ATV. Severe personal injury may result if the seat is not properly secured. Front Seat Lock NOTE: On the TRV/XT models, the CR011A rear seat must be removed prior to To close the storage box, close the lid removing the front seat. -
Page 60: Trailering And Towing
Allow more stopping dis- tance than when not towing a trailer. Transporting When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used. -
Page 61: Gasoline-Oil-Lubricant
CAUTION CAUTION Any lubricant used in place of the recommended lubricant could cause Do not use white gas. Only Arctic Cat serious front differential/rear drive approved gasoline additives should damage. be used. Filling Gas Tank... -
Page 62: Engine Break-In
At the discretion and expense of the owner/operator, the ATV Brake pads must be burnished to achieve may be taken to an authorized Arctic Cat full braking effectiveness. Braking dis- ATV dealer for this initial service. tance will be extended until brake pads New vehicles and renewed engines are properly burnished. -
Page 63: General Maintenance
I=Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * = Dealer maintenance ** = When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 64: Liquid Cooling System
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. When filling the cooling system, use a... -
Page 65: Shock Absorbers
Spring CAUTION Position Setting Load Force Continued operation of the ATV with Soft Light high engine temperature may result in engine damage or premature wear. NOTE: High engine RPM, low vehi- cle speed, or heavy load can raise engine temperature. - Page 66 Inspect the oil for any signs of metal filings or water. If found, take the ATV 9. Inspect the area around the drain to an authorized Arctic Cat ATV plug and oil filter for leaks. dealer for servicing. 5. Pour recommended oil into each...
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Page 67: Hydraulic Hand Brake
Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear. -
Page 68: Rear Foot Brake
3. If the brake is not firm, the system 1. Secure the ATV on a support stand must be bled. to elevate the front wheels. NOTE: Take the ATV to an autho- 2. Remove both front wheels. rized Arctic Cat ATV dealer for this service. -
Page 69: Battery
5. If boot damage is present or tie rod are also reasons for battery discharge. end free-play seems excessive, con- tact an authorized Arctic Cat ATV Maintenance Charging dealer for service. NOTE: Arctic Cat recommends the... - Page 70 NOTE: If, after charging, the bat- tery does not perform to operator expectations, bring the battery to 3300A an authorized Arctic Cat dealer for NOTE: Not using a battery char- further troubleshooting. ger with the proper float mainte- nance will damage the battery if connected over extended periods.
- Page 71 Jump-Starting CAUTION NOTE: Arctic Cat does not rec- Always make sure the electrical sys- ommend jump-starting a vehicle tems are of the same voltage and with a dead battery but rather to ground polarity prior to connecting remove the battery, service it, and jumper cables.
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Page 72: Spark Plug(S)
Consult an has proper free-play of 3-6 mm (1/8- authorized Arctic Cat ATV dealer if the 1/4 in.). plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operating. -
Page 73: Air Filter
3. Tighten the knurled nut against the 3. Lift out the storage box; then unsnap throttle cable adjuster securely; then the four spring-clips and remove the air filter cover. slide the rubber boot over the adjuster. Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. -
Page 74: Air Filter Housing Drains
Foam Air Filter Oil are avail- 1. Place the ATV on a level surface. able from Arctic Cat. 2. Remove the drain bolt from the cover 6. Squeeze the element by pressing it and allow the water to drain out. -
Page 75: Wheels
Wait until the muffler cools to avoid not available, have this maintenance per- burns. formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. 1. Remove the three cap screws secur- ing the spark arrester assembly to the muffler. -
Page 76: Light Bulb Replacement
2. Using a suitable brush, clean the car- 1. Rotate the bulb assembly counter- bon deposits from the screen taking clockwise and remove from the care not to damage the screen. headlight housing; then disconnect from the wiring harness. 2. Connect the new bulb assembly to the wiring harness connector;... -
Page 77: Fuses
Arctic Cat ATV dealer immediately. 5. Switch on the lights. Make sure the Electrical Output HIGH beam is on. DO NOT USE Terminals LOW BEAM. -
Page 78: Preparation For Storage
6. Tighten all nuts, bolts, cap screws, procedure to prepare this ATV for stor- and screws. Make sure rivets hold- age. An authorized Arctic Cat ATV ing components together are tight. dealer should perform this service; how- Replace all loose rivets. Care must... -
Page 79: Preparation After Storage
Preparation After Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... -
Page 80: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... -
Page 81: Change Of Address, Ownership, Or Warranty Transfer
Please make sure a copy of this form is completed and returned to Arctic Cat Inc. if you move or if the vehicle is sold to another party. - Page 82 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 83: Identification Numbers Record
2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. - Page 84 ©2014 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2260-351...