Arctic Cat 400 Operator's Manual
2015
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- Service manual (520 pages) ,
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- Owner's manual (80 pages)
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O P E R A T O R ' S M A N U A L
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
WARNING
400
450
www.arcticcat.com
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety
information.
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Summary of Contents for Arctic Cat 400
- Page 1 O P E R A T O R ’ S M A N U A L Do not remove this Operator’s Manual from this ATV WARNING according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Operating this ATV if you are under Read this manual carefully.
- Page 2 Operator’s Manual and the labels on your ATV prior to riding. Keep this Operator’s Manual with your ATV at all times. This Arctic Cat ATV Oper- ator’s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale.
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Page 3: Foreword
All information in this manual is based on the latest product data and specifica- Speed tions available at the time of printing. Category Limitations NOTES (Years) Arctic Cat Inc. reserves the right to make (MPH) product changes improvements Y-12+ 12 or 15 - Limited... -
Page 4: Table Of Contents
Basic Operating Maneuvers....29 Limited Warranty........68 Starting the Engine ......29 BONE-C ......... 29 Warranty Procedure/Owner Starting A Cold Engine (400) ..29 Responsibility........69 Starting A Cold Engine (450) ..30 Arctic Cat Emission Control System How to Handle the ATV (Active Riding Limited Warranty ......70... -
Page 5: Division I - Safety
Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident. • Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. -
Page 6: Atv Safety Alert
ATV Safety Alert The Consumer Product Safety Commis- * Never carry a passenger on an ATV. sion has concluded that ALL-TERRAIN Carrying a passenger may upset the VEHICLES (ATV’s) may present a risk balance of the ATV and may cause it of SERIOUS INJURY or DEATH in cer- to go out of control. -
Page 7: Rider Training Course
Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S. -
Page 8: Hangtags
2257-220 2258-133 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 2436-149. Indicates a hazardous situation which, if not ! WARNING avoided, could result in death or serious injury. -
Page 9: Warning Labels & Information
The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have pur- chased may differ from those shown on this page. -
Page 10: Warnings
They should then regularly practice the skills learned in the course and the operating techniques described in this Operator’s Manual. For more information about the training course, contact an authorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada). - Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads, or high- ways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road, or highway, even a dirt or gravel one. In many states it is illegal to operate an ATV on public streets, roads, or highways.
- Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
- Page 13 Warnings ! WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from a foot- rest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
- Page 14 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
- Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over- turn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual.
- Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
- Page 17 Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV com- ponents designed for use on the ATV and should be installed and used according to instructions.
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Page 18: Prevention
Prevention Overview Gloves When using an ATV, prevention is the Your hands are targets for flying objects and name of the game. “Had you only branches. Along with providing skin protec- known” something could go wrong, you tion, gloves will shield your hands from would have prevented it. -
Page 19: Condition Of The Atv
Prevention Eye Protection Wear eye protection, such as goggles, to completely surround your eyes to prevent getting dirt or other items in your eyes. Do not depend on sunglasses for proper eye protection. Sunglasses are not recom- mended; they don’t prevent objects from flying in through the sides. -
Page 20: First Aid And Survival
Prevention A. Brakes 4. OIL AND FUEL Squeeze the hand brake lever. If it feels Start with a full tank of gas before every soft or “squishy,” it could be low on fluid ride, and while you’re at it, top off the oil. or have a leak —... - Page 21 Prevention Identification • Tools • Water If something does happen to you, the • Identification emergency personnel will want to know • First Aid Kit who you are and whom to contact. It’s For rides that are longer in duration and possible you may be in no condition to distance, the following additional items give them that information.
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Page 22: Active Riding
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. -
Page 23: Sound Judgment
Sound Judgment Overview 9. Do you tailgate other drivers when you think they’re driving too slow? You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands for “Sound Never Sometimes Often Judgment” means you need to use yours. Do you consider yourself to be pretty 10. -
Page 24: Those Around You
Sound Judgment The thing about terrain is that sometimes Trail Signs you don’t know it’s changed until you get there. Whether it’s familiar or not, check out your surroundings before and during your ride. Night Riding Riding at night can be very hazardous. Obstacles and other hazards (that are eas- ily identified during daytime) are much more difficult to see and avoid. -
Page 25: Equipment
Sound Judgment Other Vehicles ATV Maintenance Depending on where you’re riding, you You have to maintain your ATV. The might encounter other ATV’s, bikes, or General Maintenance section of this motor vehicles on public lands. Respect Operator’s Manual tells you about taking the presence of cars if you’re crossing care of your ATV. -
Page 26: Load Capacity Ratings
Sound Judgment Load Capacity Ratings ! WARNING Arctic Cat ATV Load Capacity Ratings POTENTIAL HAZARD Item Specifications Overloading the ATV or carrying or tow- ing cargo improperly. (lb) (kg) WHAT CAN HAPPEN Vehicle Load Capacity Could cause changes in ATV handling,... -
Page 27: Sipde
Sound Judgment Reckless Riding Be aware of prescription and over-the- counter medications. Drowsiness and Where excessive or high speed is a fac- impaired judgment can be caused by a tor, the potential for personal injury is wide variety of medications. The same is greatly increased. -
Page 28: Supervision
ATV. they’ve had over a year of experience with ATV riding or taken an ATV training Arctic Cat and the ATV Safety Institute course, it’s your responsibility to keep recommend that all ATV operators ride them off your ATV. It can be dangerous the appropriate-sized ATV according to (especially for underaged children) —... -
Page 29: Division Ii - Operation/ Maintenance
Rear Drive Capacity 250 ml (8.5 fl oz) Engine Oil Capacity 2.8 L (3.0 U.S. qt) (Approx) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Differential/Rear Drive SAE Approved 80W-90 Hypoid Lubricant Taillight/Brakelight 12V/5W/21W Headlight... -
Page 30: Location Of Parts And Controls
KC354B 17. Operator’s Manual Location 18. Headlight HI/LO Switch 19. Starter Button 20. Engine Stop Switch 21. Gas Tank Valve (400) 22. Drive Select Switch NOTE: The ATV you have pur- chased may differ slightly from those shown in the figures of this KC353C manual. -
Page 31: Atv Operation
LOCKED SWITCH ON TRANSMISSION SWITCH CHOKE Starting A Cold Engine (400) NOTE: It is very important not to touch or compress the throttle lever during the starting procedures. 1. Turn off all electrical accessories (hand warmer, lights, etc.); then... -
Page 32: Starting A Cold Engine (450)
! WARNING first position (ON) leaving the head- lights OFF. Note that the N is indi- Use only Arctic Cat approved brake cated on the LCD. fluid. Never substitute or mix differ- ent types or grades of brake fluid. -
Page 33: How To Handle The Atv (Active Riding Techniques)
ATV Operation Shifting 1. After the ATV stops, shift into neu- tral. To shift the ATV, follow these steps: 2. Stop the engine using the engine stop switch. 3. Turn off the ignition. 4. If you have to park on a hill, shift the ATV into low gear;... -
Page 34: Wide Turns
ATV Operation Riding Once the engine’s warm, the ATV is ready to go. ATV-0024 ATV-0012 1. Keep your feet on the footrests and both hands on the handlebar. 2. Hold the brake lever, and release the brake lever lock. 3. Shift into gear. ATV-0025 4. -
Page 35: Quick Turns
ATV Operation 3. You might have to lean into the turn more than you do in a wide turn. 4. If shifting your weight and balance aren’t enough to keep the ATV tires on the ground, straighten out the handlebar as much as you can. 5. -
Page 36: Riding Uphill
ATV Operation 5. To make your turn quicker, try rais- 1. Stop where you are, apply the ing yourself off the seat a few inches brakes, and shift to neutral. as you shift your weight. 2. Shut off the engine. K-Turns 3. -
Page 37: Riding Downhill
ATV Operation ATV-0033 1. Shift down and accelerate before you start climbing; then maintain a steady pace. 2. Lean as far forward as possible. For steeper hills, come off your seat to stand and lean forward. 3. If you lose speed, quickly shift to low range. - Page 38 ATV Operation Sidehilling/Traversing Swerving Sidehilling is considered an advanced Swerving is usually an emergency reac- skill; it’s really tricky and unpredictable. tion to avoid an obstacle but is similar to So, whether your skills are advanced or quick turns. The difference is that quick not, try to avoid this kind of riding.
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Page 39: Tips
ATV Operation Crossing Obstacles 7. Keep your body loose to absorb any shock. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and 8. If the ATV starts tipping, shift your ruts means combining all the active rid- weight to keep it in balance. -
Page 40: Crossing Roads
NOTE: Engine damage caused by water ingestion or immersion will 2. Move forward on the seat. not be covered by Arctic Cat war- 3. Lean to inside of turn. ranty. 4. Turn handlebar. 1. Physically check the depth and cur-... -
Page 41: Stopping The Engine
ATV Operation Driving In Cold Weather NOTE: After the brakes thaw, dry them by applying them several NOTE: Check that all control times while riding slowly. levers move freely. Make sure that the footrest, shift lever, and rear ... -
Page 42: General Information
These numbers are required by the dealer powered by the battery at all times. to complete warranty claims properly. No warranty will be allowed by Arctic Cat if ON position — The ignition circuit is the VIN or ESN is removed or mutilated complete and the engine can run. -
Page 43: Shift Lever
3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. CF130B ! WARNING This ATV has a dual-range automatic transmission with reverse. -
Page 44: Rear Foot Brake
Rear Foot Brake NOTE: This ATV has safety inter- lock switches which prevent the starter motor from activating when the transmission is not in neutral. Drive Select Switch CF117 Pressing the rear foot brake downward will apply the brake to the rear wheels. Headlight HI/LO Switch KC342B This switch allows the operator to oper-... -
Page 45: Lcd Gauge (400)
500 RPM. preted as a high-speed misfire. 2. Temperature Indicator - If the engine LCD Gauge (400) coolant temperature exceeds the normal operating range, the temperature icon NOTE: All segments of the LCD... - Page 46 8. Gear Position Indicator - Indicates which gear position is selected. CAUTION • R (reverse)/N (neutral)/L (low range)/H Arctic Cat does not recommend (high range) using a pressure washer to clean the radiator core. The pressure may bend...
- Page 47 CAUTION Set Button (4) to activate the set mode (clock display flashing). Arctic Cat does not recommend using a pressure washer to clean the B. Press and release the Set Button radiator core. The pressure may...
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Page 48: Primer - Cold Start (400)
12. Speedometer/Tachometer - Indicates age from aging may not always be visible. the approximate vehicle speed in miles On the 400, do not bend or obstruct the per hour (MPH), kilometers per hour routing of the carburetor vent hose. Make (KPH), or RPM. -
Page 49: Electric Fuel Pump (450)
There is an oil level stick for checking the engine oil level. To check the oil ! WARNING level, use the following procedure. Do not drain float bowl contents directly NOTE: The ATV should be on onto the engine. Gasoline is highly level ground when checking the flammable and could ignite. -
Page 50: Safety Flag Bracket
ATV. trailering point. Never tow a trailer without a rigid tongue and never exceed 10 mph. Arctic Cat ATV’s are equipped with a Avoid sudden accelerations and frame-mounted receiver for a standard stopping of the ATV. Do not make 5.1 cm (2 in.) receiver hitch. -
Page 51: Gasoline-Oil-Lubricant
The recommended oil to use is Arctic Cat ACX All Weather synthetic engine oil, which has been specifically formulated for use in this Arctic Cat engine. -
Page 52: Engine Break-In
At the discretion and expense of the owner/operator, the ATV ! WARNING may be taken to an authorized Arctic Cat ATV dealer for this initial service. Do not attempt sudden stops or put yourself into a situation where a New ATV’s and renewed ATV engines... -
Page 53: General Maintenance
I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean * Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year. -
Page 54: Oil Cooler (400)
The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for ser- vice. Also, the coolant level should be checked periodically. CAUTION... -
Page 55: Shock Absorbers
4. Remove the radiator access panel; NOTE: Before attempting then remove the radiator cap and add adjust suspension, clean dirt and coolant as necessary until coolant is debris from the sleeve and remove visible in the fill tank. load from the suspension; then use the spanner wrench to adjust the sleeve to the desired position. - Page 56 Inspect the oil for any signs of metal 10. Turn the engine off and wait approx- filings or water. If found, take the imately one minute. Recheck the oil ATV to an authorized Arctic Cat ATV level. dealer for servicing. 11. Inspect the area around the drain 5.
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Page 57: Hydraulic Hand Brake
ATV dealer for service. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 738-420B Brake Pads ! WARNING... -
Page 58: Rear Foot Brake
ATV to an authorized Arctic Cat NOTE: Take the ATV to an autho- ATV dealer to have brake pads rized Arctic Cat ATV dealer for this replaced. service. Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte- nance Schedule. -
Page 59: Battery
1. When charging a battery in the vehi- cle, be sure the ignition switch is in the OFF position. CC793 NOTE: On the 400, be sure to maintain the fluid of the battery at the UPPER LEVEL. Use only dis- tilled water when adding fluid to these batteries. - Page 60 NOTE: Not using a battery char- adapters are available from your ger with the proper float mainte- authorized Arctic Cat dealer to con- nance will damage the battery if nect directly to your vehicle from the connected over extended periods.
- Page 61 Jump-Starting CAUTION NOTE: Arctic Cat does not recom- mend jump-starting a vehicle with a Always make sure the electrical sys- dead battery but rather to remove tems are of the same voltage and the battery, service it, and correctly ground polarity prior to connecting charge it;...
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Page 62: Spark Plug
A light brown insulator indicates that the plug is correct. A white or dark insulator indicates that the engine may need to be serviced or the carburetor (on the 400) may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator KC356A is not a light brown color. -
Page 63: Throttle Cable Adjustment
Throttle Cable Adjustment To adjust the throttle cable free-play: 1. Loosen the jam nut from the throttle cable adjuster. 2. Slide the rubber boot away and turn the adjuster until the throttle lever has the proper free-play of 3-6 mm (1/8-1/4 in.). -
Page 64: Air Filter Housing Drain
5. Install the drain bolt and tighten securely. NOTE: The V-belt and pulleys should be inspected every 500 miles and the belt replaced (if nec- essary). Tires ! WARNING KC0056B Always use the size and type of tires Air Filter Housing Drain as specified. -
Page 65: Wheels
If proper tools and related items are intervals shown in the Maintenance not available, have this maintenance per- Schedule, clean the spark arrester using formed by an authorized Arctic Cat ATV the following procedure. dealer or a qualified tire repair station. ! WARNING... -
Page 66: Checking/Adjusting Headlight Aim
1. Position the ATV on a level floor so NOTE: The bulb portion of the the headlights are approximately 6.1 headlight is fragile. HANDLE WITH m (20 ft) from an aiming surface CARE. When replacing the head- (wall or similar aiming surface). light bulb, do not touch the glass portion of the bulb. -
Page 67: Fuses
Arctic Cat ATV dealer immediately. NOTE: To remove the fuse, com- Tools press the locking tabs on either side of the fuse cover and lift out. -
Page 68: Preparation For Storage
Preparation for Storage 4. On the 400, drain the carburetor CAUTION float bowl and turn off the fuel valve (located on the right side of the gas Prior to storing the ATV, it must be tank). properly serviced to prevent rusting 5. -
Page 69: Preparation After Storage
Preparation after Storage Taking the ATV out of storage and cor- 7. Check the entire brake systems rectly preparing it will assure many miles (fluid level, pads, etc.), all controls, and hours of trouble-free riding. Arctic headlights, taillight, brakelight, and Cat recommends the following procedure headlight aim;... -
Page 70: Limited Warranty
Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply. -
Page 71: Warranty Procedure/Owner Responsibility
At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate war- ranty coverage. -
Page 72: Arctic Cat Emission Control System Limited Warranty
Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B. -
Page 73: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)
Wiring Owner’s Responsibilities The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Man- ual. -
Page 74: Arctic Cat Atv Emission Control Warranty Statement
Manual. Arctic Cat recommends the retention of all receipts covering maintenance per- formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled maintenance on the emission control system. -
Page 75: Change Of Address, Ownership, Or Warranty Transfer
Change of Address, Ownership, or Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this vehicle. This allows Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage. - Page 76 Fold Back Place Stamp Here CHANGE OF ADDRESS/OWNERSHIP ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...
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Page 77: Maintenance Record
Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES... -
Page 78: Declaration Of Conformity
Date of Issue: June, 1997 EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 400 4x4 450 4x4 Standards to which conformity is declared: EN 61000-6-2:2005... -
Page 79: Identification Numbers Record
2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen. - Page 80 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ©2014 Arctic Cat Inc. ®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2260-284...
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