Arctic Cat 400 DVX ATV Service & Repair Manual
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Arctic Cat 400 DVX ATV Service & Repair Manual

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FOREWORD
This manual contains service, maintenance, and troubleshooting information for the 2006 Arctic Cat DVX 400
ATV model. The manual is designed to aid service personnel in service-oriented applications and may be used as
a textbook for service training.
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition. A troubleshooting section is also included in this manual.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying this manual. This manual will assist the service technician in becoming more aware of and
efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time
and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. The
symbol ! CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the direc-
tive because it deals with the possibility of damaging part or parts of the ATV. The symbol
supplementary information worthy of particular attention. The symbol
nician to certain and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2006 Arctic Cat Inc.
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
AT THIS POINT directs the tech-
Back to TOC
NOTE: identifies
April 2006

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Summary of Contents for Arctic Cat 400 DVX ATV

  • Page 1 Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
  • Page 2 TABLE OF CONTENTS Click on the red text to go. Foreward Section General Information Periodic Maintenance/Tune-Up 3. Engine/Transmission 2006 2006 Fuel/Lubrication/Cooling Electrical System DVX 400 Drive System Suspension Service Service Manual 8. Steering/Frame Controls/Indicators 10. Aids for Maintenance 11. Troubleshooting...

  • Page 3: Section 1 - General Information

    SECTION 1 - GENERAL INFORMATION TABLE OF CONTENTS General Specifications ..........1-2 Break-In Procedure ..........1-3 Gasoline - Oil - Lubricant ........1-3 Genuine Parts ............1-4 Preparation For Storage.......... 1-4 Preparation After Storage........1-5 Back to TOC...

  • Page 4: General Specifications

    General Specifications* CARBURETOR CHASSIS Type Mikuni BSR37 Dry Weight (approx) 169 kg (373 lb) Main Jet Length (overall) 183 cm (72 in.) Pilot Jet 22.5 Height (overall) 116 cm (45.7 in.) Low Speed Fuel Screw 1 1/2 Width (overall) 116.5 cm (45.8 in.) Setting (turns) Suspension Travel Front - 21.5 cm (8.4 in.)

  • Page 5: Break-In Procedure

    ! CAUTION burnished. Slow disc-speed hydraulic brakes must be properly burnished in order to achieve maximum Do not use white gas. Only Arctic Cat approved gas- stopping power. oline additives should be used. ! CAUTION...

  • Page 6: Genuine Parts

    Genuine Parts When replacement of parts is necessary, use only genuine Arctic Cat ATV parts. They are precision- made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the cor- rect part number, quantity, and description.

  • Page 7: Preparation After Storage

    12. Follow the recommendations found in the pre- ing it will assure many miles and hours of trouble- start inspection. free riding. Arctic Cat recommends the following procedure to prepare the ATV. 13. Inspect the drive chain and sprockets. Adjust or replace as necessary.
  • Page 8 SECTION 2 - PERIODIC MAINTENANCE/TUNE-UP TABLE OF CONTENTS Periodic Maintenance Chart........2-2 Lubrication Points............ 2-3 Battery..............2-3 Fuses ..............2-4 Air Cleaner .............. 2-4 Valve/Tappet Clearance ......... 2-6 Tappet Shim Selection Table (Exhaust) ....2-9 Tappet Shim Selection Table (Intake) ....2-10 Testing Engine Compression ........
  • Page 9 Thank you very much for your reading. Please click here and go back to the website. Then, download the complete manual instantly. No waiting.

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