Front Brake Caliper Parts Inspection - Suzuki GSX-R600 Manual

4B-6 Front Brakes:
• Install a new O-ring and reassemble caliper halves.
CAUTION
!
Replace the O-ring with a new one.
• Temporarily tighten the brake caliper housing bolts (3)
with the special tools.
CAUTION
!
After installing the brake caliper to the front
fork, tighten the brake caliper housing bolts
to the specified torque. Refer to "Front Brake
Caliper Removal and Installation (Page 4B-
3)".
Special tool
(A): 09930–11920 (Torx bit (JT40H))
(B): 09930–11940 (Bit holder)
(A)
3
• Install the brake pads and pad spring with the pad
mounting pins (4).
I837H1420014-01
(B)
I837H1420015-01
4
I837H1420016-01

Front Brake Caliper Parts Inspection

Refer to "Front Brake Caliper Disassembly and
Assembly (Page 4B-4)".
Brake Caliper Cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
Brake Caliper Piston
Inspect the brake caliper piston surface for any
scratches or other damage. If any damage is found,
replace the piston with a new one.
Brake Pad Mounting Pin
Inspect the brake pad mounting pin for wear and other
damage. If any damage is found, replace the mounting
pin with a new one.
B837H14206006
I837H1420017-01
I815H1420019-01
I815H1420020-01