Starter Relay Removal And Installation - Suzuki GSX-R600 Manual

Commutator
Inspect the commutator for discoloration, abnormal wear
or undercut "A".
If the commutator is abnormally worn, replace the
armature assembly.
If the commutator surface is discolored, polish it with
#400 sandpaper and wipe it using a clean, dry cloth.
If there is no undercut, scrape out the insulator (1) with a
saw blade.
Armature Coil
Inspect for continuity between each segment.
Inspect for continuity between each segment and the
armature shaft.
If there is no continuity between the segments or there is
continuity between the segments and shaft, replace the
armature assembly with a new one.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity set ( )
(A)
Bearing
Check the bearings for damage.
If any damage is found, replace the housing end.
"A"
1
I823H1190007-01
I837H1190009-02
I837H1190010-02
Oil Seal
Check the seal lip for damage.
If any damage is found, replace the housing end.

Starter Relay Removal and Installation

Removal
1) Turn the ignition switch OFF.
2) Disconnect the battery (–) lead wire from the battery.
3) Remove the frame cover assembly. Refer to
"Exterior Parts Removal and Installation in Section
9D (Page 9D-11)".
4) Remove the starter relay cover (1) and disconnect
the starter relay coupler (2).
2
5) Disconnect the starter motor lead wire (3) and
battery (+) lead wire (4).
6) Remove the starter relay (5).
5
4
Installation
Install the starter relay in the reverse order of removal.
Starting System: 1I-6
I837H1190011-01
B837H11906005
1
I837H1190013-01
3
I837H1190012-01