Starter Motor Removal And Disassembly - Suzuki VL800 Service Manual

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Check the starter relay.

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in

any position other than neutral, with the side-stand up.

Check the side-stand switch.

Engine does not turn though

the starter motor runs.

STARTER MOTOR REMOVAL AND

• Drain engine coolant. (!2-13)

• Remove the muffler (No.1) 1. (!3-5)

• Remove the engine coolant pipe 2. (!3-13)

• Remove the starter motor cover 3.

• Remove the engine coolant inlet 4.

• Remove the starter motor. (!3-14)

• Disassemble the starter motor as shown in the illustration.

• Faulty starter clutch

ELECTRICAL SYSTEM 8-11

• Faulty starter relay

• Poor contact of the starter relay

• Fau ty side-stand switch

• Open circuit in wire harness

• Poor contact of connector

2 Housing end (inside)

3 Starter motor case

5 Brush holder

6 Housing end (outside)

Chapters

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Intruder vl800