Suzuki VL800 Service Manual page 619

CLUTCH
ITEM
Clutch lever play
Clutch release screw
Drive plate thickness
Drive plate claw width
Driven plate distortion
Clutch spring free length
TRANSMISSION
ITEM
Primary reduction ratio
Secondary reduction ratio
Final reduction ratio
Gear ratios
Shift fork to groove clearance
Shift fork groove width
Shift fork thickness
SHAFT DRIVE
ITEM
Secondary bevel gear backlash
Final bevel gear backlash
Damper spring free length
No. 1
No. 2
Low
2nd
3rd
4th
Top
No 1
No. 2
No. 1
No. 2
No. 1
No. 2
Drive side
STANDARD
10 – 15
(0.4 – 0.6)
1/4 turn back
2.92 – 3.08
(0.115 – 0.121)
3.42 – 3.58
(0.135 – 0.141)
15.9 – 16.0
(0.626 – 0.630)
—
49.2
(1.94)
STANDARD
1.690 (71/42)
1.000 (30/30)
3.503 (17/15 × 34/11)
2.461 (32/13)
1.631 (31/19)
1.227 (27/22)
1.000 (25/25)
0.814 (22/27)
0.10 – 0.30
(0.004 – 0.012)
0.10 – 0.30
(0.004 – 0.012)
5.50 – 5.60
(0.217 – 0.220)
4.50 – 4.60
(0.177 – 0.181)
5.30 – 5.40
(0.209 – 0.213)
4.30 – 4.40
(0.169 – 0.173)
STANDARD
0.05 – 0.32
(0.002 – 0.013)
0.03 – 0.064
(0.001 – 0.025)
—
VL800/C/TK9 ('09-MODEL) 18-79
Unit: mm (in)
LIMIT
—
—
2.62
(0.103)
3.12
(0.123)
15.1
(0.594)
0.10
(0.004)
46.8
(1.84)
Unit: mm (in) Except ratio
LIMIT
—
—
—
—
—
—
—
—
0.50
(0.020)
0.50
(0.020)
—
—
—
—
Unit: mm (in)
LIMIT
—
—
58.5
(2.30)