Wiring Harness Routing - Suzuki VL800 Service Manual

WIRING HARNESS ROUTING

Handlebar switch
45˚
(L & R)
Speed sensor
Clamp
0 – 5 mm
(0.0 – 0.2 in)
Throttle cable
*9
Clamp
VIEW B
*1 Cut off the excess end of the clamp.
Pass the starter motor lead wire inside of
*2
the coupler.
Do not pass the starter motor lead wire
*3
over the bracket.
Connect the gear position switch inside
*4
of the cover.
*5 Do not make slacked part.
Clamp
Wiring harness
Speed sensor
Clamp
45˚ 5˚
Clamp
*5
Solenoid branch wire
Clamp
Clutch cable
Clamp
*6
*1
To horn
Clutch
cable
*4
*2
E-03, 28
*1
Clamp
Handlebar switch (L)
Clutch cable
White tape
200 mm
Wiring harness
Front turn signal light (L & R)
*10
*10
High tension cord
Frame
High tension
*7
cord (Rear center)
High tension
cord (Rear side)
Clamp
Reservoir
inlet hose
Taping
B
Clamp
Clamp
*3
Starter motor
lead wire
To
generator
Clamp
Solenoid branch wire
Clamp
High tension cord
High tension cord clamp
To horn
Do not pinch the wiring harness with PAIR pipe and
*6
water hose.
Do not contact the plug cap(s) with cylinder head cover
*7
cap.
*8 Pass the generator lead wire over the starter lead wire.
Do not pinch the IG switch lead wire with cable, wiring
*9
harness and IG switch.
*10 Face the lock part of the clamp upside and tip inside.
VL800/C/TK9 ('09-MODEL) 18-61
UP
Guide
Handlebar switch (R)
Brake hose
*1
Clamp
Starter motor Starter motor
lead wire lead wire re
*8
Generator lead wire w
Resistor coupler
VIEW A
Clamp
Wiring harness
Generator lead wire
*5
A
5 mm (0.2 in)
Clamp
High tension cord
*7
5 – 25 mm
(0.20 – 0.98 in)
pl