Suzuki VL800 Service Manual page 361

ITEM
Piston ring free end gap
Piston ring end gap
Piston ring to groove clearance
Piston ring groove width
Piston ring thickness
Piston pin bore
Piston pin O.D.
CONROD + CRANKSHAFT
ITEM
Conrod small end I.D.
Conrod big end side clearance
Conrod big end width
Crank pin width
Conrod big end oil clearance
Crank pin O.D.
Crankshaft journal oil clearance
Crankshaft journal O.D.
STANDARD
1st Approx. 9.6 (0.38)
2nd R Approx. 11.8 (0.46)
1st
2nd
1st
2nd
1st
(0.0398 – 0.0406)
2nd
(0.0476 – 0.0484)
Oil
(0.0988 – 0.0996)
1st
(0.0382 – 0.0390)
2nd
(0.0461 – 0.0469)
20.002 – 20.008
(0.7875 – 0.7877)
19.992 – 20.000
(0.7871 – 0.7874)
STANDARD
20.010 – 20.018
(0.7878 – 0.7881)
0.10 – 0.20
(0.004 – 0.008)
21.95 – 22.00
(0.864 – 0.866)
22.10 – 22.15
(0.870 – 0.872)
0.024 – 0.042
(0.0009 – 0.0017)
40.982 – 41.000
(1.6135 – 1.6142)
0.020 – 0.050
(0.0008 – 0.0020)
47.965 – 47.980
(1.8884 – 1.8890)
VL800K5 ('05-MODEL)
0.20 – 0.35
(0.008 – 0.014)
0.20 – 0.35
(0.008 – 0.014)
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1 01 – 1.03
1.21 – 1.23
2.51 – 2.53
0.970 – 0.990
1.170 – 1.190
14-9
LIMIT
7.7
(0.30)
9.4
(0.37)
0.70
(0.028)
0.70
(0.028)
0.180
(0.007)
0.150
(0.006)
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20.030
(0.7886)
19.980
(0.7866)
Unit: mm (in)
LIMIT
20.040
(0.7890)
0.30
(0.012)
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0.080
(0.0031)
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0.080
(0.0031)
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