Suzuki VL800 Service Manual page 325

CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Rocker arm I.D.
Rocker arm shaft O.D.
Cylinder head distortion
Cylinder head cover distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure dif erence
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
STANDARD
IN.
Front
EX.
IN.
Rear
EX.
0.032 – 0.066
(0.0013 – 0.0026)
No.1 Left side
No.2 Right side
No.1 Right side
No.2 Left side
No.1 Left side
No.2 Right side
No.1 Right side
No.2 Left side
IN. & EX.
IN. & EX.
STANDARD
1 300 – 1 700 kPa
(13 – 17 kgf/cm
0.045 – 0.055
(0.0018 – 0.0022)
83.000 – 83.015
(3.2677 – 3.2683)
82.950 – 82.965
(3.2657 – 3.2663)
Measure at 15 mm (0.6 in) from the skirt end.
VL800K3 ('03-MODEL)
35.95 – 35.99
(1.415 – 1.417)
36.92 – 36.96
(1.454 – 1.455)
35.50 – 35.54
(1.398 – 1.399)
36.58 – 36.62
(1.440 – 1.442)
20.012 – 20 025
(0.7879 – 0.7884)
25.012 – 25.025
(0.9847 – 0.9852)
19.959 – 19.980
(0 7858 – 0.7866)
24.959 – 24.980
(0.9826 – 0.9835)
—
12.000 – 12.018
(0.4724 – 0.4731)
11.966 – 11.984
(0.4711 – 0.4718)
—
—
, 185 – 242 psi)
2
—
—
12-5
Unit: mm (in)
LIMIT
35.65
(1.404)
36.62
(1.442)
35.20
(1.386)
36.28
(1.428)
0.150
(0.0059)
—
—
—
—
0.10
(0.004)
—
—
0.05
(0.002)
0.05
(0.002)
Unit: mm (in)
LIMIT
1 100 kPa
(11 kgf/cm , 156 psi)
2
200 kPa
, 28 psi)
(2 kgf/cm 2
0.120
(0.0047)
83.085
(3.2711)
82.880
(3.2630)
0.05
(0.002)