Suzuki VL800 Service Manual page 520

16-16 VL800/TK6 ('06-MODEL)
• Set the bearings installed in the special tool to the crankcase
half as shown.
#
* Be sure the bearing protruded side B faces the
crankcase bore.
* Align the special tool mating surface with the line
mark C on the crankcase.
NOTE:
The upper and lower bearings are same.
• Insert the thickness gauge 1 between the special tool 2 and
3 for 1 mm (0.04 in) clearance.
• Apply enough engine oil to the special tool and the bearings
and then set the special tool carefully.
• Gradually press in the bearing into the main journal bore by
using the hand-press until the special tool 2 stops the special
tool 3.
" 09913-60230: Journal bearing remover/installer
09900-20803: Thickness gauge
• Measure the clearance from case surface to bearing.
Hand-press
Bearing
Clearance
1 mm
(0.04 in)
Clearance
1 mm
Bearing
(0.04 in)
Clearance
1 mm (0.04 in)