Starter Motor Removal And Disassembly; Starter Motor Inspection - Suzuki RV125 Service Manual

STARTER MOTOR REMOVAL AND
DISASSEMBLY
• Disconnect the starter motor lead wire.
• Remove the starter motor.
• Disassemble the starter motor as shown in the illustration.

STARTER MOTOR INSPECTION

CARBON BRUSH
Inspect the brushes for abnormal wear, cracks, or smoothness
in the brush holder.
If any damages are found, replace the brush assembly with a
new one.
COMMUTATOR
Inspect the commutator for discoloration, abnormal wear or
undercut A.
If abnormal wear is found, replace the armature with a new one.
If the commutator surface is discolored, polish it with #400 sand
paper and wipe it using a clean dry cloth.
If there is no undercut, scrape out the insulator 1 with a saw
blade.
ELECTRICAL SYSTEM 6-13
O-ring (2pcs)
O-ring
Housing end
O-ring (2pcs)
Starter motor case
Armature
Housing end