Suzuki VL800 Service Manual page 508

16- 4 VL800/TK6 ('06-MODEL)
CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Cylinder head distortion
Cylinder head cover distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure difference
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring to groove clearance
STANDARD
IN.
Front
EX.
IN.
Rear
EX.
0.032 – 0.066
(0.0013 – 0.0026)
Rear left side
Front right side
Rear right side
Front left side
Rear left side
Front right side
Rear right side
Front left side
STANDARD
1 300 – 1 700 kPa
(13 – 17 kgf/cm², 185 – 242 psi)
0.045 – 0.055
(0.0018 – 0.0022)
83.000 – 83.015
(3.2677 – 3.2683)
82.950 – 82.965
(3.2657 – 3.2663)
Measure at 15 mm (0.6 in) from the skirt end.
1st
2nd R
1st
2nd
1st
2nd
35.95 – 35.99
(1.415 – 1.417)
36.92 – 36.96
(1.454 – 1.455)
35.50 – 35.54
(1.398 – 1.399)
36.52 – 36.62
(1.438 – 1.442)
20.012 – 20.025
(0.7879 – 0.7884)
25.012 – 25.025
(0.9847 – 0 9852)
19.959 – 19.980
(0.7858 – 0.7866)
24 959 – 24.980
(0.9826 – 0.9835)
—
—
—
—
—
Approx. 9.6 (0.38)
Approx. 11.8 (0.46)
0.20 – 0.35
(0.008 – 0.014)
0.20 – 0.35
(0.008 – 0.014)
—
—
Unit: mm (in)
LIMIT
35.65
(1.404)
36.62
(1.442)
35.20
(1.386)
36.28
(1.428)
0.150
(0.0059)
—
—
—
—
0.10
(0.004)
0.05
(0.002)
0.05
(0.002)
Unit: mm (in)
LIMIT
1 100 kPa
(11 kgf/cm², 156 psi)
200 kPa
(2 kgf/cm², 28 psi)
0.120
(0.0047)
83.085
(3.2711)
82.880
(3.2630)
0.05
(0.002)
7.7
(0.30)
9.4
(0.37)
0.70
(0.028)
0.70
(0.028)
0.180
(0.007)
0.150
(0.006)