Suzuki VL800 Service Manual page 209

HANDLEBAR HOLDER
• Install the handlebar holders and related parts to the steering
stem head.
• Tighten the handlebar holder nuts to the specified torque.
$ Handlebar holder nut: 70 N . m (7.0 kgf . m, 50.5 lb-ft)
STEERING STEM UPPER BRACKET
• Install the front fork upper cover, steering stem upper bracket,
washer and steering stem head nut.
NOTE:
When installing the right side of the cover, face the dent part A to
back ward.
FRONT FORK AND STEERING STEM HEAD NUT
• Tighten the front fork cap bolts 1, steering stem head nut 2
and front fork lower clamp bolts 3 to the specified torque.
$ Front fork cap bolt 1 45 N . m (4.5 kgf . m, 32.5 lb-ft)
Steering stem head nut 2: 90 N . m (9.0 kgf . m, 65.0 lb-ft)
Front fork lower clamp bolt 3: 33 N . m (3.3 kgf . m, 24 lb-ft)
NOTE:
* Tighten the front fork cap bolts and steering stem head nut
first, and the lower clamp bolts finally.
* Rout the brake hose, throttle cables and handlebar switch lead
wires, before installing the front forks. ( ' 7-25)
• Speed sensor lead-wire routing. ('9-20)
CHASSIS 7-33