Suzuki VL800 Service Manual page 527

ITEM
Piston ring groove width
Piston ring thickness
Piston pin bore
Piston pin O.D.
CONROD + CRANKSHAFT
ITEM
Conrod small end I.D.
Conrod big end side clearance
Conrod big end width
Crank pin width
Conrod big end oil clearance
Crank pin O.D.
Crankshaft journal oil clearance
Crankshaft journal O.D.
Crankshaft thrust bearing
thickness
Crankshaft thrust clearance
Crankshaft runout
OIL PUMP
ITEM
Oil pressure (at 60 °C, 140 °F)
STANDARD
1st
(0.0398 – 0.0406)
2nd
(0.0476 – 0.0484)
Oil
(0.0988 – 0.0996)
0.970 – 0.990
1st
(0.0382 – 0.0390)
1.170 – 1.190
2nd
(0.0461 – 0.0469)
20.002 – 20.008
(0.7875 – 0.7877)
19.992 – 20.000
(0.7871 – 0.7874)
STANDARD
20.010 – 20.018
(0.7878 0.7881)
0.10 – 0.20
(0.004 0 008)
21.95 – 22.00
(0 864 – 0.866)
22.10 – 22.15
(0.870 – 0.872)
0.024 – 0.042
(0.0009 – 0.0017)
40.982 – 41.000
(1.6135 – 1.6142)
0.020 – 0.050
(0.0008 – 0.0020)
47.965 – 47.980
(1.8884 – 1.8890)
1.925 – 2.175
(0.0758 – 0.0856)
0.05 – 0.10
(0.002 – 0.004)
—
STANDARD
350 – 650 kPa
(3.5 – 6.5 kgf/cm², 50 – 92 psi)
at 3 000 r/min
VL800/TK7 ('07-MODEL) 17- 5
1.01 – 1.03
1.21 – 1.23
2.51 – 2.53
LIMIT
—
—
—
—
—
20.030
(0.7886)
19.980
(0.7866)
Unit: mm (in)
LIMIT
20.040
(0.7890)
0.30
(0.012)
—
—
0.080
(0.0031)
—
0.080
(0.0031)
—
—
—
0.05
(0.002)
LIMIT
—