Starter Relay Inspection - Suzuki VL800 Service Manual

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• Apply a small quantity of SUZUKI MOLY PASTE to the arma-
ture shaft.
. 99000-25140: SUZUKI MOLY PASTE
• Align the tonque 1 on the brush holder with the groove 2 on
the housing end.
• Align the threaded parts 3 on the housing end.
• Apply a small quantity of THREAD LOCK "1342" to the starter
motor housing bolts.
/ 99000-32050: THREAD LOCK "1342"
• Apply SUZUKI SUPER GREASE "A" to the O-ring.
For U.S.A.
- 99000-25030: SUZUKI SUPER GREASE "A"
For the others
- 99000-25010: SUZUKI SUPER GREASE "A"

STARTER RELAY INSPECTION

• Remove the two seats. (!7 2)
• Disconnect the battery - lead wire from the battery.
• Remove the starter relay cover.
• Disconnect the starter motor lead wire 1, battery lead wire 2
and starter relay coupler 3.
• Remove the starter relay 4.
Apply 12 V to A and B terminals and check for continuity be-
tween the positive and negative terminals using the multi circuit
tester. If the starter relay clicks and continuity is found, the relay
is ok.
# 09900-25008: Multi circuit tester set
+ Tester knob indication: Continuity test (,
"
Do not apply a battery voltage to the starter relay for
more than five seconds, since the relay coil may over-
heat and damaged.
, )
ELECTRICAL SYSTEM 8-13

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Intruder vl800

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