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NOTICE OF SET-UP MANUAL
SUBJECT:
VL1500K7
APPLICABLE MODEL:
EFFECTIVE ENGINE OR FRAME NO.:
REFERENCE:
This bulletin is to inform you of set-up procedures of VL1500K7.
Please inform your dealers of this notice.
VL1500K7 set-up manual will not be issued because the set-up procedures for this model remain
unchanged from VL1500K4 except the differences described below.
To set-up VL1500K7, please use the VL1500K4 set-up manual and this service bulletin.
DIFFERENCE BETWEEN VL1500K4 AND VL1500K7
1. LOCATION OF PARTS [Page: 2, 4, 6]
Item
Part Name
Handlebars assembly
Clamp
Allen bolt
*Burring washer
Plastic cap
A
*Screw
*Screw
*Screw
*Clip
B
Plastic cap
C
Strap
Handlebar balancer weight
Screw
Flange rubber cushion
*D
Spacer
Washer
Rubber cushion
Spacer nut
E
Rear view mirror
F
Plastic cap
NOTE: The parts shown as Item L, N and O in the above table are supplied for limited markets.
Please hand over the parts shown as Item M in the above table to your customer together with motor-
cycle.
VL1500K4 set-up manual: 99505-01074-011
Q'ty
Remarks
1
2
4
8 × 30 mm
4
OD:13.0 ID:8.5
OD:11.0
4
For handlebar clamp
bolt
5 × 35 mm For throttle
1
assembly
5 × 30 mm
1
For left switch
5 × 45 mm
1
For left switch
1
For throttle cable
OD:10.0
For front brake and
4
clutch master cylinder
mounting bolts
4
L:140
2
Right and Left
2
6 × 120 mm
2
2
L:50.0
2
OD:16.0 ID:6.5 T:4.0
2
2
6 mm
2
Right and Left
OD:12.0
4
For front brake caliper
mounting bolts
HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
Item
Part Name
Front fender
G
Allen bolt
Plastic cap
Front brake hose guide
H
Flange bolt
I
Front wheel assembly
J
Front wheel spacer
Plastic cap
Plastic cap
K
Plastic cap
Steel cap
Reflex reflector
L
*Washer
M
Key holder
N
Information label
Warning label
O
Warning label
P
Battery electrolyte container
Owner's manual set
Q
Manual bag
T
L
OD ID
MOTORCYCLE
May 16, 2006
DATE:
1
13
PAGE:
OF
Q'ty
Remarks
1
4
8 × 40 mm
4
OD:14.5
2
Right and Left
2
6 × 12 mm
1
2
Right and Left
OD:14.5
1
For axle clamp bolt
OD:18.0
1
For front axle (Right)
OD:28.5
1
For front axle (Left)
OD:45.0
2
For rear axle
(Right and Left)
2
For limited market
2
OD:12.0 ID:5.5
1
1
For E-28 market
For E-19
13
CC selection
For E-19
7
CD selection
1
1
1
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L : Length (mm)
T : Thickness (mm)

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Summary of Contents for Suzuki VL1500K7

  • Page 1 This bulletin is to inform you of set-up procedures of VL1500K7. Please inform your dealers of this notice. VL1500K7 set-up manual will not be issued because the set-up procedures for this model remain unchanged from VL1500K4 except the differences described below.
  • Page 2 MOTORCYCLE May 16, 2006 DATE: PAGE [Page: 7, 8 Paragraph: 1] The photograph shown indicates the parts dismounted from the motorcycle in addition to the items shown in the preceding page. A: Front brake master cylinder B: Clutch master cylinder C: Throttle assembly D: Left switch 2.
  • Page 3: Front Brake Master Cylinder

    MOTORCYCLE May 16, 2006 DATE: PAGE [Page: 9, 10 Paragraph: 3] The line drawings on page 56 and 57 show the proper routing of the control cables, hose and wirings. Refer to them in addition to following the instructions carefully. A: Front brake hose B: Clutch hose C: Throttle cable...
  • Page 4 MOTORCYCLE May 16, 2006 DATE: PAGE NOTE: Install the holder in position according to the mark “UP”. Make sure that the holder has no clearance at the upper side as shown. Check for brake fluid leakage. A: Allen bolt B: Holder C: Front brake master cylinder D: Handlebars Connect the front brake light switch lead wires coupler...
  • Page 5: Clutch Master Cylinder

    MOTORCYCLE May 16, 2006 DATE: PAGE CLUTCH MASTER CYLINDER [Page: 13, 14 Paragraph: 3, 4] Install the clutch master cylinder onto the handlebars. Align the dot mark on the handlebars with the master cylinder-to-holder fitting surface. Tighten the master cylinder mounting bolts to the specified torque.
  • Page 6: Handlebar Balancer

    MOTORCYCLE May 16, 2006 DATE: PAGE LEFT Clamp the left handlebar switch wiring harness, clutch hose union or clutch hose with straps as shown in the photograph. NOTE: Cut the remaining of the strap as shown in the photograph. A: Strap L:140 mm B: Left switch wiring harness C: Clutch hose union D: Clutch hose...
  • Page 7 MOTORCYCLE May 16, 2006 DATE: PAGE WARNING AND INFORMATION LABEL (FOR E-19 CC AND CD SELECTION, FOR E-28 MARKET) [Page: 29, 30 Paragraph: 2] Stick the label selected for your country. NOTE: When sticking the new label, remove the origi- nal label.
  • Page 8: Front Brake Lever

    MOTORCYCLE May 16, 2006 DATE: PAGE 3. SERVICING CLUTCH AIR BLEEDING [Page: 43, 44 Paragraph: 2] Disconnect the regulator/rectifier lead wire coupler. A: Coupler FRONT BRAKE LEVER [Page: 45, 46 Paragraph: 1] Make sure the front brake lever position is correct. The standard setting for this motorcycle is as indicated in the table below.
  • Page 9 API: American Petroleum Institute JASO: Japanese Automobile Standards Organization ENGINE OIL VISCOSITY RATING SELECTION CHART SAE Engine Oil Viscosity Suzuki recommends the use of SAE 10W-40 engine oil. 20W - 50 If SAE 10W-40 engine oil is not available, select an 15W - 40 15W - 50 alternative according to the following chart.
  • Page 10: Idle Speed Adjustment

    MOTORCYCLE May 16, 2006 DATE: PAGE Energy Conserving Suzuki does not recommend the use of “ENERGY CONSERVING” oils. Some engine oils which is API SH or greater has “ENERGY CONSERVING” indication in API classifica- tion doughnut mark. 10W-40 10W-40 These oils can affect engine life and clutch perform- ance.
  • Page 11 MOTORCYCLE May 16, 2006 DATE: PAGE 5. CABLE ROUTING [Page: 56] HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
  • Page 12 MOTORCYCLE May 16, 2006 DATE: PAGE 6. HARNESS ROUTING [Page: 57] HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
  • Page 13: Engine And Transmission

    MOTORCYCLE May 16, 2006 DATE: PAGE 7. SAFETY CHECK OUT [Page: 58, 59, 60] ELECTRICALS After completion of the setting-up the motor- ITEM CHECK FOR cycle all the following items should be dou- Light Lighting/Adjust ble-checked to confirm that the operation and Headlight high/low beam function of the motorcycle are satisfactory.

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