Vl800K5 ('05- Model) - Suzuki VL800 Service Manual
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Also See for VL800:
- Owner's manual (123 pages) ,
- Supplementary service manual (144 pages) ,
- Manual (142 pages)
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VL800K5 ('05-MODEL)
This manual described the service specifications, service data, FI system and servicing proce-
durers which differ from those of the VL800K4 ('04-MODEL).
NOTE:
* Any differences between the VL800K4 ('04-MODEL) and VL800K5 ('05-MODEL) in specifi-
cations and service data are cleary indicated with an asterisk (*) mark.
* Please refer to the chapter 1 through 13 for details which are not given in this chapter.
SPECIFICATIONS .................................................................... ....... ........ 14- 2
ABBREVIATIONS USED IN THIS MANUAL ............................................. 14- 3
SAE-TO-FORMER SUZUKI TERM ................................ ..... ..................... 14- 5
SERVICE DATA............................................................... ........................ 14- 7
PERIODIC MAINTENANCE CHART ....................... .... ............................ 14-17
PRECAUTIONS IN SERVICING ................................. ...... ........................ 14-18
FI SYSTEM TECHNICAL FEATURES ............. ....... ............................... 14-25
SELF-DIAGNOSIS FUNCTION ..................... ..... ...... ............................... 14-30
FAIL-SAFE FUNCTION ...................................... ...................................... 14-34
FI SYSTEM TROUBLESHOOTING ............. ...... ...................................... 14-35
ECM TERMINAL .................................. ..... ................................................ 14-42
SENSORS ......................................... ... ................................................... 14-90
FUEL DELIVERY SYSTEM .......... .. ......................................................... 14-92
FUEL SYSTEM ........................... .......... .................................................... 14-93
THROTTLE BODY ............................ ........................................................ 14-102
EMISSION CONTROL SYSTEMS ............................................................. 14-119
INSPECTION ................... ......................................................................... 14-122
(Only for E-33)......... .. ............................................................................. 14-124
TIGHTENING TORQUE . .......................................................................... 14-125
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 14-126
PAIR (AIR SUPPLY) SYSTEM DIAGRAM ................................................ 14-134
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ..................................... 14-135
EVAP CANISTER HOSE ROUTING (Only for E-33)................................ 14-136
FUEL FEED HOSE ROUTING................................................................... 14-137
SPECIAL TOOLS ...................................................................................... 14-138
COUNTRY AND AREA CODES
The following codes stand for the applicable country (-ies) and area (-s).
CODE
000
Japan
E-02
U.K.
E-19
EU
E-24
Australia
E-03
U.S.A. (Except for california)
E-28
Canada
E-33
California (U.S.A.)
CONTENTS
COUNTRY or AREA
VL800K5 ('05-MODEL) 14- 1
EFFECTIVE FRAME NO.
---------------
JS1BM111200101117-
JS1BM111100112285-
JS1BM121300100613-
JS1VS55A 52100001-
JS1VS55A 52100001-
JS1VS55A 52100001-
14
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