Periodic Maintenance Chart - Suzuki VL800 Service Manual

PERIODIC MAINTENANCE CHART

Item
Air cleaner element
Spark plug
Valve clearance
Engine oil
Engine oil filter
Fuel line
Idle speed
*Throttle valve synchronization
Evaporative emission control system
(E-33 only)
PAIR (air supply) system
Throttle cable play
Clutch cable play
Radiator hose
Engine coolant
Final gear oil
Brake
Brake hose
Brake fluid
Tire
Steering
Front fork
Rear suspension
Exhaust pipe bolts and muffler bo t and nut
Chassis bolt and nut
NOTE:
I=Inspect and clean, adjust, replace or lubricate as necessary;
R=Replace; T=Tighten
ENGINE IDLE SPEED
Inspect initially at 1 000 km (600 miles, 2 months) and
every 6 000 km (4 000 miles, 12 months).
NOTE:
Warm up the engine before adjusting the engine idle speed.
• Start the engine, turn the throttle stop screw 1 and set the
engine idle speed as follows.
• Connect the multit tester to the high-tension cord.
! Engine idle speed: 1 100 ± 100 r/min
" 09900-26006: Engine tacho tester set
Interval miles 600
km 1 000
months
(E-33 only)
4 000 7 500
6 000 12 000
2 12
---- I
---- I
I ----
R R
R ----
---- I
Replace fuel hose every 4 years.
I I
I
----
---- ----
Replace vapor hose every 4 years.
---- --
I I
---- I
- I
Replace every 2 years.
R ----
I I
---- I
Replace every 4 years.
---- I
Replace every 2 years.
---- I
I ----
---- ----
---- ----
T ----
T T
VL800K5 ('05-MODEL)
11 000 14 500
18 000 24 000
24 36
I R
R I
I ----
R R
---- R
I I
I I
I ----
I ----
I ----
I I
I I
I I
I ----
I I
I I
I I
I I
I ----
I ----
I ----
T ----
T T
14-17
48
I
R
I
R
----
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
T
T